Weld Engineer

Dana; Louisville (KY); Hybrid; USD 90,000 - 120,000; Full time

Benefits offered by this job

Equal Opportunity Employer

Job summary

DANA CANADA CORP. in Louisville, KY, seeks a Welding Process Engineer to lead and optimize MIG, Friction, and Resistance welding operations.

You will develop, validate, and maintain welding procedures, control plans, and process documentation to assure product quality and production efficiency. You will coordinate AIAG CQI-15 assessments, drive lean initiatives, analyze data trends, and collaborate with Engineering, Quality, Production, and Maintenance to support new product launches and process

Qualifications

• Bachelor’s degree or 4+ years of applicable experience.
• 3+ years of experience in welding or manufacturing.
• Proficiency in data analysis and problem solving.
• Experience with Lean manufacturing and continuous improvement.

Responsibilities

• Serve as the technical expert for MIG, Friction, and Resistance welding.
• Develop and improve welding processes for quality and efficiency.
• Lead annual AIAG CQI-15 Welding System Assessment and maintain compliance.
• Establish welding parameters, control plans, and process docs.
• Collaborate across Engineering, Quality, Production, and Maintenance teams.
• Conduct root cause analysis and implement corrective actions.
• Support safety, environmental, and regulatory requirements.

Skills

Automotive manufacturing systems

Process engineering

Industrial automation

Data analysis

Project management

Strong communication

Education

Bachelor’s degree

4+ years applicable experience

Tools

PFMEA

ECN process

Job description

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Dana is a global leader in the supply of highly engineered driveline, sealing, and thermal-management technologies that improve the efficiency and performance of vehicles with both conventional and alternative-energy powertrains. Serving two primary markets – passenger vehicle and commercial truck equipment – Dana provides the world's original-equipment manufacturers and the aftermarket with local product and service support through a network of nearly 100 engineering, manufacturing, and distribution facilities.

Job Duties and Responsibilities

Serve as the technical expert for all welding operations within the facility, including MIG Welding, Friction Welding, and Resistance Welding processes.

Develop, implement, monitor, and continuously improve welding processes to ensure product quality, manufacturing efficiency, and compliance with customer requirements.

Lead and complete the annual AIAG CQI-15 Welding System Assessment, including coordinating assessments, identifying gaps, implementing corrective actions, and maintaining compliance with customer and industry standards.

Establish, validate, and maintain welding parameters, control plans, work instructions, and process documentation for all welding operations.

Develop and improve production workflows, manufacturing layouts, and equipment utilization to increase productivity, optimize throughput, and reduce waste.

Provide hands‑on technical support to production teams by troubleshooting welding process issues, equipment malfunctions, and quality concerns to minimize downtime and improve performance.

Apply Lean Manufacturing and continuous improvement methodologies to eliminate waste, improve process capability, enhance weld quality, and achieve cost savings.

Analyze welding data, process metrics, and quality trends to identify opportunities for improvement and implement sustainable solutions.

Collaborate with Engineering, Quality, Production, and Maintenance teams to support new product launches, tooling development, process validation, and production readiness activities.

Lead process qualification and validation activities for new and modified welding equipment, materials, and manufacturing processes.

Conduct root cause analysis and implement corrective and preventive actions for weld‑related defects, customer concerns, and internal quality issues.

Ensure all welding and manufacturing processes comply with applicable safety, environmental, regulatory, and customer‑specific requirements.

Support operator training and qualification programs to ensure adherence to welding standards, best practices, and process controls.

Drive continuous improvement initiatives focused on safety, quality, delivery, productivity, and cost reduction objectives.

Maintain accurate and up‑to‑date manufacturing documentation, including work instructions, process flow diagrams, PFMEAs, control plans, engineering change notices (ECNs), and process specifications.

Evaluate new welding technologies, equipment, and automation opportunities to improve manufacturing performance and support future business growth.

Participate in customer audits, internal audits, and supplier reviews related to welding processes and quality system requirements.

Education and Qualifications

• Bachelor’s degree or 4+ years of applicable experience
• 3+ years of experience

Skills

• Strong understanding of automotive manufacturing systems, process engineering, and industrial automation.
• Ability to analyze data, identify root causes, and implement effective solutions in a dynamic production environment.
• Capable of managing multiple engineering projects, coordinating resources, and meeting deadlines.
• Excellent communication skills to work effectively with production, quality, maintenance, and leadership teams.

We are an Equal Opportunity Employer and do not discriminate against any employee or applicant for employment because of race, color, sex, age, national origin, religion, sexual orientation, gender identity, status as a veteran, and basis of disability or any other federal, state or local protected class.

Unsolicited Resumes from Third-Party Recruiters

Please note that as per Dana policy, we do not accept unsolicited resumes from third-party recruiters unless such recruiters were engaged to provide candidates for a specified opening. Any employment agency, person or entity that submits an unsolicited resume does so with the understanding that Dana will have the right to hire that applicant at its discretion without any fee owed to the submitting employment agency, person or entity.

Join our team of 28,000 problem solvers who are fostering a culture of innovation by leveraging the diverse perspectives of our global team. We believe in facing challenges head‑on by finding opportunity and uncovering possibility, where roadblocks and barriers become targets instead of obstacles. We are One Dana with limitless opportunity.