Position Summary
The Technical Services Manager is responsible for leading and coordinating all maintenance, process control, and automation functions within a high‑pressure die casting (HPDC) manufacturing environment. This role ensures optimal equipment performance, process stability, and continuous improvement through effective leadership, technical expertise, and cross‑functional collaboration. It plays a critical role in maximizing uptime, improving casting quality, and driving operational efficiency.
Key Responsibilities
- Lead and manage maintenance, process control, and automation teams to support daily production and long‑term plant objectives.
- Develop and execute preventive and predictive maintenance programs to minimize downtime and extend equipment life.
- Oversee troubleshooting and resolution of equipment, automation, and process‑related issues.
- Drive continuous improvement initiatives focused on safety, quality, productivity, and cost reduction.
- Ensure process controls are in place and optimized to maintain consistent casting quality and reduce scrap.
- Manage and improve PLCs, robotics, sensors, and automated systems across the facility.
- Partner with production, quality, and engineering teams to improve processes and implement new technologies.
- Support capital projects including equipment selection, installation, and commissioning.
- Establish and monitor KPIs related to uptime, OEE, scrap rates, and maintenance performance.
- Ensure compliance with all safety, environmental, and regulatory standards.
- Develop and mentor team members, building technical capability and leadership within the department.
- Manage departmental budgets, including maintenance spend and capital planning.
Qualifications
- Bachelor’s degree in Engineering (Mechanical, Electrical, Industrial, or related field) or equivalent experience.
- 7+ years of experience in manufacturing, preferably in high‑pressure die casting or a similar metal casting environment, though other relevant manufacturing experience will be considered.
- 3+ years of leadership experience managing technical or maintenance teams.
- Solid understanding of die casting processes, tooling, and equipment preferred.
- Experience with PLC programming, robotics, and industrial automation systems.
- Proven track record in implementing preventive and predictive maintenance systems.
- Strong problem‑solving and analytical skills.
- Excellent communication and leadership abilities.
Preferred Qualifications
- Experience in aluminum or magnesium die casting.
- Familiarity with Industry4.0 technologies and data‑driven manufacturing.
- Six Sigma or Lean Manufacturing certification.
Work Environment
Manufacturing plant environment with exposure to heat, noise, and heavy equipment. May require off‑shift support and on‑call availability.
Key Performance Indicators (KPIs)
- Equipment uptime and reliability.
- Overall Equipment Effectiveness (OEE).
- Scrap and rework reduction.
- Maintenance cost control.
- Safety performance.