System Integration Engineer

First Search Inc.; Bloomfield (CT); On-site; USD 90,000 - 120,000; Full time

Job summary

LiquidPiston is seeking a Mechanical Integration Engineer to join the genset application development team. This hands-on role focuses on design, integration, and packaging of advanced rotary engines into compact gensets.

You will create detailed SolidWorks models, lead architecture and layout, perform analyses, develop production drawings, and collaborate with electrical and manufacturing teams to deliver robust, manufacturable solutions. Prior packaging experience in engine systems is valued.

Qualifications

• BS or higher in Mechanical Engineering.
• 2+ years in engine component design and simulation.
• Experience packaging multiple subsystems into a full system.

Responsibilities

• Lead design, integration, and packaging of genset engine systems.
• Create detailed part and assembly models in SolidWorks.
• Perform component and system-level analyses using hand calculations and simulations.
• Create and release production-ready technical drawings.
• Coordinate with suppliers, contractors and machine shops from RFQ to inspection.
• Support genset assembly, prototyping, and testing.
• Develop subsystem test plans and document results.
• Present technical results to stakeholders.

Skills

Mechanical design

System integration

SolidWorks

Finite element analysis

Engineering simulation

Education

Bachelor's degree in Mechanical Engineering

Tools

SolidWorks

ANSYS

Job description

Our client, LiquidPiston is reinventing the internal combustion engine. Their patented X-engine architecture is a compact, lightweight, and fuel-efficient rotary engine that operates on a novel thermodynamic cycle. With applications in defense, aerospace, robotics, and portable power, we’re developing the next generation of high-performance, compact engines for critical power systems.

Position Overview:

They're seeking a Mechanical Integration Engineer as a part of the genset application development team to play a key role in the design, integration, and development of innovative gensets based on our advanced rotary engines. This is a hands-on, high-impact engineering role ideal for someone with a deep understanding of engine systems and packaging, a passion for innovation, and a strong background in mechanical design and simulation.

Key Responsibilities:

• Generate and evaluate new ideas to improve Packaging, durability, and manufacturability and reduce the weight of LiquidPiston’s rotary engine based gensets.
• Create detailed part and assembly models using SolidWorks.
• Lead early-stage genset architecture and layout processes.
• Perform component and system-level analysis using a combination of hand calculations, simulation tools, and experimental data.
• Create and release production-ready technical drawings.
• Work from requirements document to find appropriate components for assembly
• Aid senior engineers in developing requirements for new projects
• Work with electrical engineering team to package electrical systems into modules
• Select and coordinate with suppliers, contractors and machine shops—from RFQ to incoming inspection.
• Support and oversee the genset’s assembly processes; contribute to hands-on prototyping.
• Participate in genset testing and interpret results to inform design iterations.
• Create and maintain standardized procedures for system design, analysis, and documentation.
• Develop and implement subsystem test plans in conjunction with technicians.
• Present technical ideas and results clearly to both technical and non-technical stakeholders.
• Maintain a collaborative, proactive, and positive engineering mindset.

Qualifications:

• BS or higher in Mechanical Engineering
• 2+ years of experience in engine component/system design and simulation
• Experience in integrating multiple subsystems into a full package
• Strong understanding of internal combustion engine packaging and design for manufacturing.
• Proficient in SolidWorks (modeling and assemblies)
• Experience with mechanical simulation tools (e.g., ANSYS)
• Ability to work independently, solve problems, and communicate results effectively.

Preferred qualifications:

• Demonstrated previous experience in tight space packaging (engine bays, gensets etc.)
• Familiarity with packaging and integration of electrical components and design of electronic enclosures.
• Previous experience with design for MIL-STD-810 and MIL-STD-1472 conformity.