Staff Wire Harness Engineer for HV/LV Battery Systems

Form Energy; Berkeley (CA); On-site; USD 147,959 - 194,218; Full time

Benefits offered by this job

Relocation assistance

Job summary

Form Energy is seeking a Staff Mechanical Engineer to lead the design of LV and HV harness mechanical architecture for large battery systems. You will work with the HV & LV Systems Design team to guide wire harness routing, connector selection, cable specification, and 2D drawings in collaboration with mechanical and electrical teams.

Relocation assistance is available. You will develop 3D harness routing in CAD, synchronize with Zuken tools, collaborate with suppliers, and ensure robust design

Qualifications

• 7+ years of harness mechanical design experience.
• Knowledge of battery systems and high voltage systems.
• Proficient in CAD tools (Catia/NX/SolidWorks).
• Familiarity with GD&T and high-volume manufacturing is a plus.

Responsibilities

• Develop LV & HV harness design from concept through production and support ramp-up and cost-down.
• Lead cross-functional alignment between Mechanical, Electrical, Sensor, Harness, Structural, Assembly and Supply Chain teams; perform trade-off studies.
• Identify and procure harness components for high-volume production.
• Create 3D routing in CAD and generate final assembly drawings for fabrication (sync with harness tools such as Zuken).
• Collaborate with external suppliers and internal teams to bring 3D designs to physical product.
• Design harness for harsh environmental conditions (e.g., ingress protection).
• Help establish Design and Quality standards for wire harnesses.

Skills

Mechanical design

Wire harness routing

Cross-functional collaboration

EMC concepts

Project management

Tools

Catia/NX/SolidWorks

Zuken

Job description

Form Energy is seeking a Staff Mechanical Engineer to lead the design of LV and HV harness mechanical architecture for large battery systems. You will work with the HV & LV Systems Design team to guide wire harness routing, connector selection, cable specification, and 2D drawings in collaboration with mechanical and electrical teams.

Relocation assistance is available. You will develop 3D harness routing in CAD, synchronize with Zuken tools, collaborate with suppliers, and ensure robust design