Staff Mechanical Engineer

Mach10 Solutions

Weirton (WV)

On-site

USD 90,000 - 120,000

Full time

12 hours ago

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Job summary

Mach10 Solutions in Weirton, WV is seeking a practical Staff Mechanical Engineer to bridge electrical and mechanical design with manufacturing across the product lifecycle, championing DFM and DFA to move from design to mass production. This role emphasizes hands-on prototyping on the production floor and close collaboration with cross-functional teams.

You will lead design-for-manufacturability efforts, optimize assembly processes, and drive continuous improvement across high-volume

Qualifications

Bachelor's degree in Mechanical Engineering.
7+ years in high-volume electromechanical product development.
Strong understanding of mechanical and electrical integration.
Experience with DFM and DFA.
Experience designing busbars, wire harnesses, PCBA assemblies, sensors, and control panels.

Responsibilities

Oversee the creation of mechanical parts and electromechanical systems from concept to production.
Serve as the main liaison between design teams and production staff for manufacturability.
Lead DFM and DFA evaluations to improve manufacturability and assembly speed.
Perform hands-on prototype builds, fit checks, and rapid prototyping.
Collaborate with technicians and engineering groups to meet tight deadlines.
Document manufacturing insights and design improvements for future iterations.

Skills

DFM

DFA

3D CAD

PLM

BOM management

Cross-functional teamwork

On-floor leadership

Problem solving

Education

Bachelor's degree in Mechanical Engineering

Tools

SOLIDWORKS

PLM systems

BOM management tools

Job description

We are looking for a practical Staff Mechanical Engineer to act as the primary bridge between our electrical and mechanical design groups and the manufacturing floor during the entire product lifecycle. You will be tasked with championing Design for Manufacturing (DFM) and Design for Assembly (DFA) strategies, facilitating the smooth movement of products from initial design to mass production, and assisting with prototype creation, manufacturing preparation, and ongoing product enhancements.

Successful applicants will be comfortable in a dynamic manufacturing setting, prefer spending time directly on the production floor, and possess deep expertise in high-volume electromechanical product development and interdisciplinary teamwork.

Your Responsibilities

Oversee the creation of mechanical parts and electromechanical systems, managing the process from initial concept to final production and subsequent cost-saving updates.
Act as the main point of contact between the design team and production staff to ensure that design goals are fully compatible with manufacturing processes and requirements.
Improve overall assembly speed, ergonomics, and automation readiness by leading DFM and DFA evaluations to enhance product manufacturability.
Help ensure a smooth production process by performing hands‑on prototype builds, including fit checks, necessary rework, rapid prototyping, and troubleshooting.
Work alongside technicians and diverse engineering groups to construct and verify initial prototypes, helping the team meet tight project deadlines.
Maintain a record of manufacturing insights and design improvements to foster continuous product evolution and inform future iterations.

Your Qualifications

A Bachelor’s degree in Mechanical Engineering or a closely related technical field.
At least 7 years of practical experience in product development, specifically focusing on high-volume electromechanical goods.
Solid grasp of mechanical engineering principles, complemented by a working understanding of electrical systems and their integration.
Proven ability to design or support various components, such as busbars, wire harnesses, PCBA assemblies, sensors, control panels, sheet metal, and plastics.
Skilled in using 3D CAD software, PLM systems, and managing BOMs and technical documentation.
Strong organizational and communication capabilities, allowing you to effectively solve problems and balance competing priorities in a fast‑paced environment.

Preferred Skills

Experience utilizing GD&T and tolerance stack‑ups within high-volume production environments.
A background that includes production support, process engineering, or manufacturing engineering.
Prior involvement in supporting complex electromechanical systems, such as high‑voltage products or battery systems.
Working knowledge of communication protocols like Ethernet, LIN, or CAN.
Experience assisting with design validation, root cause analysis, production ramp‑ups, and rapid prototyping.
Bachelor's Degree
Thermodynamics
Design for Manufacturability (DFM)
Design for Assembly (DFA)
Mechanical Design & Engineering
Tolerance Analysis
Product Design Experience
Aerospace Manufacturing

Our Story

From Montana to Nationwide Excellence

Founded in Montana, Mach10 Solutions has rapidly expanded to provide premium fabrication and engineering services across the United States. Our journey began with a simple mission: deliver precision engineering solutions at unprecedented speeds.

Today, we leverage cutting‑edge technology and exceptional talent to provide manufacturing services that consistently exceed expectations. With a focus on quality, speed and innovation, we’ve become the trusted partner for companies seeking competitive advantages through superior fabrication and design.

At Mach10, we don’t just build components – we forge lasting partnerships through reliability, expertise, and our commitment to pushing the boundaries of what’s possible.

Our Services

Precision Fabrication

State‑of‑the‑art manufacturing delivering tight‑tolerance components with uncompromising accuracy.

Design & Drafting

Comprehensive CAD modeling, documentation and DFM optimization to ensure flawless execution.

Field Services

Nationwide on‑site technical support, installation and maintenance from highly trained experts.

Quality Assurance

Rigorous inspection protocols guarantee every component meets or exceeds industry standards.

Project Management

End‑to‑end project coordination with clear communication and on‑time delivery.

Rapid Prototyping