Staff Mechanical Design Engineer, Drive Inverter

Tesla, Inc.; Palo Alto (CA); On-site; USD 137,000 - 257,000; Full time

Job summary

An innovative firm is seeking a skilled Staff Mechanical Design Engineer to join their Drive Inverter design team. In this pivotal role, you will leverage your extensive experience in mechanical engineering to push the boundaries of power electronics design. Your expertise in 3D modeling, mechanical analysis, and collaboration with multidisciplinary teams will be crucial in transforming concepts into high-volume production. This position offers an exciting opportunity to work on cutting-edge technologies that drive the future of sustainable energy. Join a company that values creativity and innovation, and be part of a team that is shaping the future of transportation.

Benefits

Aetna PPO and HSA plans

Dental and vision plans

401(k) with employer match

Employee Stock Purchase Plans

Company paid life and disability insurance

Sick and vacation time

Back-up childcare resources

Commuter benefits

Employee discounts

Voluntary benefits

Qualifications

• 8+ years of relevant experience in mechanical engineering with leadership skills.
• Deep understanding of heat transfer, fluids, and structural design.

Responsibilities

• Design and model mechanical semiconductor components and assemblies.
• Collaborate with cross-functional teams to bring designs to production.

Skills

Mechanical Engineering Fundamentals

Design and Building Mechanical Assemblies

Material Science Knowledge

3D Mechanical Design Tools (CATIA)

Environmental and Reliability Standards

High Volume Manufacturing Processes

Matlab

Python

Electrical Design Fundamentals

Education

Bachelor's Degree in Mechanical Engineering

Tools

CATIA

COMSOL

ANSYS Icepak

StarCCM

Job description

Staff Mechanical Design Engineer, Drive Inverter

Job Category: Location

Req. ID: 225669

Job Type: Full-time

What to Expect: Tesla’s Vehicle Power Electronics group is looking for a skilled and motivated Staff Mechanical Engineer to join the Drive Inverter design team and drive our power electronics designs to the physical limits. This role requires a strong technical background, a critical-thinking mindset, a passion to launch new technologies, and demonstrated ability to execute quickly and effectively.

What You’ll Do:

• Design and 3D modeling of mechanical packaged semiconductor components and assemblies
• Mechanical design analysis including thermal, CFD, structural, design for assembly, and design for test
• Solve electronics packaging issues including: electrical isolation, sealing, thermal management, interconnection, shock and vibration management, electromagnetic interference (EMI), RF communications, etc.
• Develop engineering test plans for designs
• Create drawing packages and manufacturing instructions for parts and assemblies
• Assist in engineering prototype builds and component fabrication
• Collaborate with other mechanical, systems, electrical, digital control, manufacturing, industrial design, and test engineers to take designs from a clean sheet through prototypes and into mass production

What You’ll Bring:

• Bachelor's Degree in Mechanical Engineering, or equivalent experience
• Minimum 8 years of related industry experience, with experience managing direct reports or leading a small team
• Deep understanding of Mechanical Engineering fundamentals (heat transfer, fluids, statics, dynamics, structural design)
• Significant experience designing and building mechanical assemblies. Experience shipping products into volume production
• Material science knowledge of materials used in electronics packaging (metals, insulators, plastics, connectors, gaskets, thermal interface materials, potting, etc.)
• Proficiency using 3D mechanical design tools (e.g. CATIA) and evaluating results from analysis tools (e.g. COMSOL, ANSYS Icepak, StarCCM). Experience using GD&T to control part features, CATIA V5 and/or V6, and PLM systems for engineering changes, deviations, BOM structuring, etc.
• Experience with environmental, reliability, safety, and industry standard requirements for automotive, consumer, industrial, or residential products
• Experience with high volume manufacturing processes such as injection molding, stamping, die casting, etc. Knowledge of design for reliability and design for manufacturability concepts
• Working knowledge of Matlab and/or Python
• Basic understanding of electrical design fundamentals, familiarity with PCBAs and PCBA components, and high voltage design mechanical design

Compensation and Benefits:

Along with competitive pay, as a full-time Tesla employee, you are eligible for the following benefits at day 1 of hire:

• Aetna PPO and HSA plans > 2 medical plan options with $0 payroll deduction
• Family-building, fertility, adoption and surrogacy benefits
• Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution
• Company Paid (Health Savings Account) HSA Contribution when enrolled in the High Deductible Aetna medical plan with HSA
• Healthcare and Dependent Care Flexible Spending Accounts (FSA)
• 401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits
• Company paid Basic Life, AD&D, short-term and long-term disability insurance
• Employee Assistance Program
• Sick and Vacation time (Flex time for salary positions), and Paid Holidays
• Back-up childcare and parenting support resources
• Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
• Weight Loss and Tobacco Cessation Programs
• Tesla Babies program
• Commuter benefits
• Employee discounts and perks program

Expected Compensation: $137,680 - $256,200/annual salary + cash and stock awards + benefits. Pay offered may vary depending on multiple individualized factors, including market location, job-related knowledge, skills, and experience. The total compensation package for this position may also include other elements dependent on the position offered. Details of participation in these benefit plans will be provided if an employee receives an offer of employment.

Tesla is an Equal Opportunity employer. All qualified applicants will receive consideration for employment without regard to any factor, including veteran status and disability status, protected by applicable federal, state or local laws.

Tesla is also committed to working with and providing reasonable accommodations to individuals with disabilities. Please let your recruiter know if you need an accommodation at any point during the interview process.

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