Sr. Quality Engineer

Collins Aerospace; Foley (AL); On-site; USD 87,000 - 165,000; Full time

Benefits offered by this job

Medical, dental, and vision insurance

Three weeks of vacation

401(k) plan with employer matching

Tuition reimbursement

Student Loan Repayment

Life insurance

Disability coverage

Job summary

Collins Aerospace, an RTX company, is seeking a Senior Quality Engineer to support manufacture and delivery of advanced aircraft technology. This onsite role in Foley, AL offers relocation assistance and a path to lead quality initiatives across internal and supplier issues.

You will manage quality issues, drive 8D/PPAP activities, and lead process improvements, risk analysis and audits, with travel up to 25% as needed. A university degree and 5+ years of experience are typical requirements.

Qualifications

• Typically requires a University Degree and minimum 5 years prior relevant experience or an Advanced Degree in a related field and minimum 3 years of experience.
• Experience using AS9145 APQP / PPAP core elements (e.g. PFMEA, MSA, Process Flow Diagrams and Control Plans, etc.).
• Experience supporting Quality Management System requirements (e.g. Non-Conformity Metrics Management, Risk Analysis, Audit support, etc.).

Responsibilities

• Manage external and internal quality issues in a timely professional manner.
• Resolve critical issues within current policy/procedure guidelines.
• Lead or participate in 8D, DIVE, preventative and corrective actions for quality issues.
• Provide expertise and lead in process improvement tools and continuous improvement methods.
• Support data collection and analysis of program quality data on top issues including SSR (scrap, rework, repair).
• Support/participate in program reviews of key metrics and initiatives.
• Develop/implement and audit inspection/test plans, standards, acceptance criteria and work instructions.
• Identify and manage risk in product development and engineering changes using PFMEA and related tools.
• Support completion of First Article Reviews and audits with customers/ regulators.

Skills

PFMEA

APQP PPAP

Eight-D Process

Six Sigma

Root Cause Analysis

Cross-functional Leadership

8D Problem Solving

SPC

Process Flow

Control Plans

Education

University Degree in Engineering

Tools

AS9145

Job description

Joining Collins Aerospace isn’t just about finding a job; it’s about embarking on a journey to redefine the future of aerospace technology. Collins Aerospace, an RTX company, is a leader in technologically advanced and intelligent solutions for the global aerospace and defense industry. Collins Aerospace has the capabilities, comprehensive portfolio, and expertise to solve customers’ toughest challenges and to meet the demands of a rapidly evolving global market. We are looking for a Senior Quality Engineer to support the manufacture and delivery of some of the most advanced and highly utilized aircraft technology in aviation. This role will be located onsite in Foley, AL. Relocation assistance available.

What You Will Do

• Manage external and internal quality issues in a timely professional manner
• Responsible for resolving critical issues/situations ensuring they are handled correctly and within current policy/procedure guidelines
• Lead or participate in 8D, DIVE, preventative and corrective actions for quality issues related to internal non-conformances, product returns, supplier issues, customer complaints and corrective action requests with clear and concise reports to customers.
• Provide expertise and lead in process improvement tools and continuous improvement methods
• Provide support relative to the collection and analysis of Program quality data on top issues including scrap, rework, and repair (SSR)
• Support/Participate in Program Reviews of key metrics and strategic quality initiatives.
• Develop/implement and auditing of inspection and test plans, standards and acceptance criteria, and procedures / work instructions
• Identifies and manages risk in product development, engineering changes and work transfers primarily utilizing and driving UPPAP core elements (e.g. PFMEA, MSA, Process Flow and Control Plans, etc.).
• Support the completion of First Article Reviews
• Participation and preparation for customer, third party regulatory and internal audits
• Coordinate, preparation and management of Notification of Escapes with suppliers, internal manufacturing and the customer
• Facilitate the investigation and elimination of causes of quality problems and follow-up on corrective actions
• Provide support in the way of development and evaluation of process capability, process control plans, analysis of out-of-control conditions, and process audits with the objective of improving the process performance and capability
• Participate in and lead Manufacturing Process Reviews
• Execute the initiatives of the organization such as Zero Defect Plan (ZDP)
• Position may be required to travel up to but not limited to 25%

Qualifications You Must Have

• Typically requires a University Degree and minimum 5 years prior relevant experience or an Advanced Degree in a related field and minimum 3 years of experience
• Experience using AS9145 APQP / PPAP core elements (e.g. PFMEA, MSA, Process Flow Diagrams and Control Plans, etc.).
• Experience supporting Quality Management System requirements (e.g. Non-Conformity Metrics Management, Risk Analysis, Audit support, etc.).

Qualifications We Prefer

• Experience in one or all of the following is highly desired: Six Sigma, Process Certification, Advanced Product Quality Planning (APQP), and Product Part Approval Process (PPAP).
• Experienced in 8D, quality tools, 5 Whys of Root Cause Analysis, and SPC analysis.
• Ability to lead a cross-functional team and provide forecasting to reach established goals.
• Ability to assimilate, analyze, and present data to leaders, customers, and peers.
• Experiencing interfacing with internal and external customers as well as all levels of personnel.
• AS9100 preferred

What We Offer

• Medical, dental, and vision insurance
• Three weeks of vacation for newly hired employees
• Generous 401(k) plan that includes employer matching funds and separate employer retirement contribution, including a Lifetime Income Strategy option
• Tuition reimbursement program
• Student Loan Repayment Program
• Life insurance and disability coverage
• Optional coverages you can buy pet insurance, home and auto insurance, additional life and accident insurance, critical illness insurance, group legal, ID theft protection
• Birth, adoption, parental leave benefits
• Ovia Health, fertility, and family planning
• Adoption Assistance
• Autism Benefit
• Employee Assistance Plan, including up to 10 free counseling sessions
• Healthy You Incentives, wellness rewards program
• Doctor on Demand, virtual doctor visits
• Bright Horizons, child and elder care services
• Teladoc Medical Experts, second opinion program
• And more!

Our Advanced Structures team leverages advanced materials and additive manufacturing to develop complex interior and exterior solutions. These solutions ensure structural integrity of the aircraft, help aircraft take off and land, stay trim in the air, move forward, carry cargo and conduct rescues. We delight our customers with superior products and best-in-class service. Our global team is committed to continuous improvement — we work hard to make our solutions lighter-weight, stronger and more technically advanced, so that plane travel can be safer, more affordable and more sustainable in the years to come. We are looking for the best and brightest to fly and land with us!

WE ARE REDEFINING AEROSPACE.

Onsite: Employees who are working in Onsite roles will work primarily onsite. This includes all production and maintenance employees, as they are essential to the development of our products.

Regardless of your role type, collaboration and innovation are critical to our business and all employees will have access to digital tools so they can work with colleagues around the world — and access to Collins sites when their work requires in-person meetings.

At Collins, the paths we pave together lead to limitless possibility. And the bonds we form — with our customers and with each other — propel us all higher, again and again.

As part of our commitment to maintaining a secure hiring process, candidates may be asked to attend select steps of the interview process in-person at one of our office locations, regardless of whether the role is designated as on-site, hybrid or remote. The salary range for this role is 86,800 USD – 165,200 USD. The salary range provided is a good faith estimate representative of all experience levels. RTX considers several factors when extending an offer, including but not limited to, the role, function and associated responsibilities, a candidate’s work experience, location, education/training, and key skills.

Hired applicants may be eligible for benefits, including but not limited to, medical, dental, vision, life insurance, short-term disability, long-term disability, 401(k) match, flexible spending accounts, flexible work schedules, employee assistance program, Employee Scholar Program, parental leave, paid time off, and holidays. Specific benefits are dependent upon the specific business unit as well as whether or not the position is covered by a collective-bargaining agreement.

Hired applicants may be eligible for annual short-term and/or long-term incentive compensation programs depending on the level of the position and whether or not it is covered by a collective-bargaining agreement. Payments under these annual programs are not guaranteed and are dependent upon a variety of factors including, but not limited to, individual performance, business unit performance, and/or the company’s performance.

This role is a U.S.-based role. If the successful candidate resides in a U.S. territory, the appropriate pay structure and benefits will apply.

RTX anticipates the application window closing approximately 40 days from the date the notice was posted. However, factors such as candidate flow and business necessity may require RTX to shorten or extend the application window.

RTX is an Equal Opportunity Employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, age, disability or veteran status, or any other applicable state or federal protected class. RTX provides affirmative action in employment for qualified Individuals with a Disability and Protected Veterans in compliance with Section 503 of the Rehabilitation Act and the Vietnam Era Veterans’ Readjustment Assistance Act.

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