Sr. Process Engineer

Fuchs Lubricants Co.; Harvey (IL); On-site; USD 90,000 - 110,000; Full time

Job summary

FUCHS Lubricants Co. is seeking a seasoned Process Engineer to lead initiatives improving safety, quality, and efficiency across manufacturing operations in Illinois.

You will analyze processes, implement modifications, and drive capital projects with cross-functional teams to enhance plant performance. The role requires 5+ years of process engineering experience, a chemical engineering background, and proficiency in data analysis, DOE, and continuous improvement methods.

Qualifications

• Bachelor's degree in Chemical Engineering or related field.
• 5+ years of process engineering in manufacturing.
• Experience in process optimization and troubleshooting.
• Proficiency in process flow development and data analysis.
• Experience leading cross-functional teams.

Responsibilities

• Lead process improvement initiatives to enhance safety, quality, productivity, and plant performance.
• Analyze and optimize manufacturing processes using engineering and data analysis.
• Design and implement process modifications, equipment upgrades, and capital projects.
• Develop and maintain SOPs, PFDs, P&IDs, and process maps.
• Support scale-up, new product introductions, and process transfers.
• Lead root cause investigations and drive corrective actions.
• Drive waste reduction and standardization via continuous improvement methods.
• Manage projects with scope, timelines, metrics, and stakeholder comms.
• Support equipment qualification, validation, and reliability efforts.
• Collaborate with maintenance and engineering for asset utilization.

Skills

Process engineering

Lean Six Sigma

Data analysis

Project management

DOE

ISO systems

SAP

Cross-functional teams

Education

Bachelor's degree in Chemical Engineering

Job description

Salary:

FUCHS offers a competitive salary commensurate with experience in a similar position. The salary range for this position is $90,000 - $110,000 per year, but actual salary will vary depending upon a new hire's experience and qualifications as well as internal equity.

Your Responsibilities:

• Lead process improvement initiatives to enhance safety, quality, productivity, cost efficiency, and plant performance.
• Analyze, develop, optimize, and troubleshoot manufacturing processes using engineering principles, data analysis, and statistical methods.
• Design, evaluate, and implement process modifications, equipment upgrades, and capital projects.
• Develop and maintain process documentation, including SOPs, Process Flow Diagrams (PFDs), Piping & Instrumentation Diagrams (P&IDs), and process maps.
• Support new product introductions, process transfers, and scale-up activities in collaboration with Operations, Quality, Maintenance, and R&D teams.
• Lead root cause investigations and implement corrective and preventive actions to resolve process, equipment, and quality issues.
• Drive continuous improvement efforts through waste reduction, bottleneck elimination, process standardization, and operational excellence methodologies.
• Manage projects from concept through implementation, including scope development, timelines, performance metrics, and stakeholder communication.
• Support equipment qualification, validation activities, and process capability studies.
• Partner with maintenance and engineering teams to ensure equipment reliability, mechanical integrity, and effective asset utilization.
• Provide technical expertise and training to operations personnel, technicians, and other engineering staff.
• Work with vendors and contractors to specify, evaluate, and procure equipment, materials, and services.
• Maintain compliance with safety, environmental, regulatory, and quality requirements while promoting a culture of continuous improvement.
• Other duties as assigned.

Qualifications we are looking for:

• Bachelor's degree in Chemical Engineering, Mechanical Engineering, or related engineering discipline.
• Minimum of 5 years of process engineering experience in a manufacturing environment.
• Demonstrated experience in process optimization, troubleshooting, and project management.
• Proficiency with process flow development, engineering calculations, and data analysis.
• Experience leading cross-functional teams and driving continuous improvement initiatives.
• Demonstrated hands‑on experience working in or directly supporting manufacturing operations, including production troubleshooting, batch support, engineering trials, process improvement, process development or commercialization.
• Experience with root cause analysis, Lean or Six Sigma, DOE, SPC, process capability and ISO systems
• SAP experience is a plus.
• Strong communication, problem‑solving, and organizational skills.

These are your benefits:

FUCHS offers a challenging and rewarding working environment where employees are encouraged to develop and grow as professionals. In this role, you will have the opportunity to work on projects that will expand your experience and challenge your abilities in the global marketplace. The position also offers an excellent compensation package and a comprehensive suite of benefits.Detailed benefit information can be found at this link: https://fuchs.com/us/en/benefits.

FUCHS Lubricants Co. is an equal employment opportunity (EEO)/AA employer and strongly supports diversity in the workplace (m/f/d/v).