Sr. Process Engineer

FUCHS PETROLUB SE; Harvey (IL); On-site; USD 90,000 - 110,000; Full time

Job summary

FUCHS Lubricants Co. in Harvey, IL seeks a Sr. Process Engineer to lead manufacturing process improvements and capital projects. The role emphasizes safety, quality, productivity, and cost efficiency with strong data-driven decision making.

You will develop SOPs, PFDs, P&IDs, and process maps, supporting new product introductions and scale-up activities while collaborating with Operations, Quality, Maintenance, and R&D teams. A 5+ year manufacturing background is preferred.

Qualifications

• Bachelor's degree in Chemical Engineering, Mechanical Engineering, or related engineering discipline.
• Minimum of 5 years of process engineering experience in a manufacturing environment.
• Demonstrated experience in process optimization, troubleshooting, and project management.
• Proficiency with process flow development, engineering calculations, and data analysis.
• Experience leading cross-functional teams and driving continuous improvement initiatives.
• Demonstrated hands-on experience working in or directly supporting manufacturing operations, including production troubleshooting, batch support, engineering trials, process improvement, process development or commercialization.
• Experience with root cause analysis, Lean or Six Sigma, DOE, SPC, process capability and ISO systems
• Strong communication, problem-solving, and organizational skills.

Responsibilities

• Lead process improvement initiatives to enhance safety, quality, productivity, cost efficiency, and plant performance.
• Analyze, develop, optimize, and troubleshoot manufacturing processes using engineering principles, data analysis, and statistical methods.
• Design, evaluate, and implement process modifications, equipment upgrades, and capital projects.
• Develop and maintain process documentation, including SOPs, Process Flow Diagrams (PFDs), Piping & Instrumentation Diagrams (P&IDs), and process maps.
• Support new product introductions, process transfers, and scale-up activities in collaboration with Operations, Quality, Maintenance, and R&D teams.
• Lead root cause investigations and implement corrective and preventive actions to resolve process, equipment, and quality issues.
• Drive continuous improvement efforts through waste reduction, bottleneck elimination, process standardization, and operational excellence methodologies.
• Manage projects from concept through implementation, including scope development, timelines, performance metrics, and stakeholder communication.
• Support equipment qualification, validation activities, and process capability studies.
• Partner with maintenance and engineering teams to ensure equipment reliability, mechanical integrity, and effective asset utilization.
• Provide technical expertise and training to operations personnel, technicians, and other engineering staff.
• Work with vendors and contractors to specify, evaluate, and procure equipment, materials, and services.
• Maintain compliance with safety, environmental, regulatory, and quality requirements while promoting a culture of continuous improvement.
• Other duties as assigned.

Skills

process optimization

project management

data analysis

cross-functional leadership

troubleshooting

Lean/Six Sigma

DOE

SPC

ISO systems

root cause analysis

Education

Bachelor's degree in Chemical or Mechanical Engineering

Tools

SAP

Job description

FUCHS is the world's largest independent supplier of innovative lubrication solutions, covering almost every industry and application. Our products and solutions keep the world moving even though they are not always visible. What matters is that each of our over 6,000 employees in over 50 countries is visible - their entrepreneurial spirit, ideas and skills are the foundation of our global business.

Come be seen at FUCHS by joining us as:

Sr. Process Engineer

Location: Harvey, IL, US, 60426

FUCHS offers a competitive salary commensurate with experience in a similar position. The salary range for this position is $90,000 - $110,000 per year, but actual salary will vary depending upon a new hire’s experience and qualifications as well as internal equity.

Your Responsibilities:

• Lead process improvement initiatives to enhance safety, quality, productivity, cost efficiency, and plant performance.
• Analyze, develop, optimize, and troubleshoot manufacturing processes using engineering principles, data analysis, and statistical methods.
• Design, evaluate, and implement process modifications, equipment upgrades, and capital projects.
• Develop and maintain process documentation, including SOPs, Process Flow Diagrams (PFDs), Piping & Instrumentation Diagrams (P&IDs), and process maps.
• Support new product introductions, process transfers, and scale-up activities in collaboration with Operations, Quality, Maintenance, and R&D teams.
• Lead root cause investigations and implement corrective and preventive actions to resolve process, equipment, and quality issues.
• Drive continuous improvement efforts through waste reduction, bottleneck elimination, process standardization, and operational excellence methodologies.
• Manage projects from concept through implementation, including scope development, timelines, performance metrics, and stakeholder communication.
• Support equipment qualification, validation activities, and process capability studies.
• Partner with maintenance and engineering teams to ensure equipment reliability, mechanical integrity, and effective asset utilization.
• Provide technical expertise and training to operations personnel, technicians, and other engineering staff.
• Work with vendors and contractors to specify, evaluate, and procure equipment, materials, and services.
• Maintain compliance with safety, environmental, regulatory, and quality requirements while promoting a culture of continuous improvement.
• Other duties as assigned.

Qualifications we are looking for:

• Bachelor's degree in Chemical Engineering, Mechanical Engineering, or related engineering discipline.
• Minimum of 5 years of process engineering experience in a manufacturing environment.
• Demonstrated experience in process optimization, troubleshooting, and project management.
• Proficiency with process flow development, engineering calculations, and data analysis.
• Experience leading cross-functional teams and driving continuous improvement initiatives.
• Demonstrated hands-on experience working in or directly supporting manufacturing operations, including production troubleshooting, batch support, engineering trials, process improvement, process development or commercialization.
• Experience with root cause analysis, Lean or Six Sigma, DOE, SPC, process capability and ISO systems
• SAP experience is a plus.
• Strong communication, problem-solving, and organizational skills.

These are your benefits:

FUCHS offers a challenging and rewarding working environment where employees are encouraged to develop and grow as professionals. In this role, you will have the opportunity to work on projects that will expand your experience and challenge your abilities in the global marketplace. The position also offers an excellent compensation package and a comprehensive suite of benefits.Detailed benefit information can be found at this link: https://fuchs.com/us/en/benefits .

FUCHS Lubricants Co. is an equal employment opportunity (EEO)/AA employer and strongly supports diversity in the workplace (m/f/d/v).