SR PLC Controls Project Engineer - 1st

Kable Workforce Solutions; Miamisburg (OH); On-site; USD 90,000 - 120,000; Full time

Job summary

Kable Workforce Solutions is seeking a SR PLC Controls Project Engineer in Miamisburg, OH. You will lead design, development, and execution of advanced robotic automation with emphasis on PLC/HMI controls.

This role acts as a technical leader on complex projects, guiding electrical design, controls architecture, and startup activities. Responsibilities include designing and programming automation systems, creating schematics and BOMs, and ensuring compliance with NEC/OSHA standards.

Qualifications

• Bachelor’s degree in Electrical/Controls/Mechatronics/Robotics engineering or related field.
• 6–8 years of experience in PLC controls engineering, automation, robotics, or related field.
• Experience leading complex automation projects from design through startup.
• Strong communication and customer-facing skills.

Responsibilities

• Design, develop, program, and support robotic automation systems per specs.
• Develop PLC and HMI programs on Allen Bradley and Siemens platforms.
• Lead project execution, startup, and customer communications.
• Create electrical schematics, BOMs, and control panel designs.
• Ensure NEC, ANSI-RIA, OSHA and electrical code compliance.

Skills

Allen Bradley PLC programming

Siemens PLC/HMI programming

HMI programming

Robotics systems integration

Electrical design

Project management

Customer communication

Leadership

Education

Bachelor of Science in Electrical Engineering

Controls Engineering

Mechatronics Engineering

Robotics Engineering

Related technical field

Tools

Allen-Bradley PLCs

Siemens PLC/HMI

Electrical schematics software

Job description

Job Description

Location: Miamisburg, OH

Employment Type: 1stShift, Full-time, directhire

Job Brief

Kable Workforce Solutions is hiring a SR PLC Controls Project Engineer for our client. This job is responsible for the design, development, programming, implementation, and support of advanced robotic automation systems with a primary focus on PLC and HMI controls. This role serves as a technical leader on complex automation projects, managing electrical design, controls architecture, customer communications, project execution, and system startup activities.

What’s a Typical Day Like?

• Design, develop, program, and support robotic automation systems to meet customer specifications and project requirements
• Develop complete PLC and HMI programs utilizing Allen Bradley and Siemens platforms
• Perform advanced electrical calculations to verify design requirements and system performance
• Create electrical schematics, control panel designs, bills of materials (BOMs), and supporting documentation
• Develop, test, startup, debug, and validate complete automation systems
• Analyze test data to ensure systems meet functional and performance specifications
• Apply industry standards including NEC, ANSI-RIA, OSHA, and applicable electrical codes
• Develop standard engineering solutions and best practices for future automation projects
• Lead complex automation and controls projects from concept through customer acceptance
• Manage multiple projects simultaneously while maintaining schedules and deliverables
• Assist with project budgeting, forecasting, milestone tracking, and resource planning
• Support project kickoff meetings and provide technical leadership throughout project execution
• Communicate project status, risks, and technical challenges to stakeholders
• Assist with milestone invoicing and project documentation as required
• Serve as the primary technical contact for customers throughout project execution
• Facilitate design reviews with customers, suppliers, and internal departments
• Troubleshoot and resolve technical issues during system integration, commissioning, and startup
• Provide technical leadership and support to engineering, manufacturing, sales, service, and customer teams
• Assist with technical proposals and solution development
• Follow and support ISO procedures and quality standards
• Contribute to the development of engineering standards, methodologies, and best practices
• Assist with engineering change management and project closeout reviews
• Participate in continuous improvement initiatives focused on quality, efficiency, and customer satisfaction

What Are the Requirements of the Job?

• Bachelor of Science Degree in Electrical Engineering, Controls Engineering, Mechatronics Engineering, Robotics Engineering, or a related technical field required
• 6–8 years of experience in PLC controls engineering, automation engineering, robotics, or related field
• Extensive experience programming Allen Bradley and Siemens PLC/HMI systems
• Experience leading complex automation projects from design through startup
• Experience working directly with customers on technical projects
• Experience in robotic automation systems preferred
• Advanced Allen Bradley PLC programming
• Advanced Siemens PLC programming
• HMI development and programming
• System startup, commissioning, and debugging
• Industrial networking and communications
• Electrical troubleshooting and diagnostics
• Electrical system design
• Fuse and wire sizing calculations
• Electrical schematic development
• Control panel design
• Bill of Material (BOM) creation
• Electrical code compliance
• Robotic system integration
• Automated manufacturing systems
• Motion control systems
• Industrial safety systems
• Validation and verification testing
• Strong project management and organizational skills
• Excellent verbal and written communication skills
• Strong problem-solving and analytical abilities
• Ability to manage multiple projects simultaneously
• Customer-focused mindset
• Negotiation and conflict resolution skills
• Ability to work independently with minimal supervision
• Strong leadership and mentoring abilities
• Ability to sit, stand, walk, and move throughout engineering and manufacturing environments
• Ability to use hands for computer and technical work
• Ability to occasionally climb, balance, stoop, kneel, crouch, or crawl
• Ability to lift and move up to 50 lbs.
• Ability to travel frequently for customer support, installations, and project activities
• Engineering office, manufacturing facility, and customer site environments
• Frequent travel required
• Occasional exposure to moving machinery, electrical systems, UV exposure, sparks, heat, fumes, and industrial environments
• Moderate noise levels
• Occasional exposure to hazardous materials, lubricants, solvents, cleaners, paints, and related industrial products
• Experience with robotic automation systems and integration
• Knowledgeaboutrobotic platforms
• Project management experience
• Experience with ISO-compliant engineering environments