Sr New product introduction (NPI) engineering

Lenovo; Whitsett (NC); On-site; USD 85,000 - 125,000; Full time

Job summary

Lenovo is seeking a Manufacturing Engineer to drive design-for-manufacturability, process development, and supplier collaboration in a high-mix environment. You will partner with design, engineering, quality, and supply chain teams to introduce new products and optimize production.

Strong CAD/PLM skills, Lean methods, and RC analysis are essential. You will design and validate processes, tooling, and fixtures, ensuring compliance with safety standards and customer requirements.

Qualifications

• Bachelor’s degree in Mechanical, Manufacturing, Industrial Engineering or related field.
• 4+ years in manufacturing, process development, or NPI.
• Knowledge of machining, injection molding, sheet metal fabrication, and assembly.
• Experience with contract manufacturers and high-mix environments.
• Proficiency in CAD tools and PLM systems.
• Strong DFM/DFA knowledge and leading design reviews.
• Excellent problem-solving and root-cause analysis skills.
• Lean manufacturing and continuous improvement experience.

Responsibilities

• Collaborate with design, engineering, quality, and supply chain to enable smooth product introductions.
• Design, validate, and implement new manufacturing processes, tooling, and test fixtures.
• Work with contract manufacturers and suppliers to optimize production processes.
• Prepare BOMs, control plans, and work instructions; ensure safety and regulatory compliance.
• Lead DFM reviews, assess risks, and implement mitigation strategies throughout the lifecycle.
• Drive continuous improvement by analyzing production metrics and supporting the floor.

Skills

Manufacturing problem-solving

Cross-functional collaboration

Lean manufacturing

Root cause analysis

Communication

Education

Bachelor's degree in Mechanical Engineering

Bachelor's degree in Manufacturing Engineering

Bachelor's degree in Industrial Engineering

Master’s degree in related field

Tools

SolidWorks

Creo

Agile/Windchill PLM

SAP/Oracle ERP

Minitab/JMP

Job description

We are Lenovo. We do what we say. We own what we do. We WOW our customers.

Lenovo is a US$83 billion revenue global technology powerhouse, ranked #153 in the Fortune Global 500, and serving millions of customers every day in 180 markets. Focused on a bold vision to deliver Smarter Technology for All, Lenovo has built on its success as the world’s largest PC company with a full-stack portfolio of AI-enabled, AI-ready, and AI-optimized devices (PCs, workstations, smartphones, tablets), infrastructure (server, storage, edge, high performance computing and software defined infrastructure), software, solutions, and services. Lenovo’s continued investment in world-changing innovation is building a more equitable, trustworthy, and smarter future for everyone, everywhere. Lenovo is listed on the Hong Kong stock exchange under Lenovo Group Limited (HKSE: 992) (ADR: LNVGY).

This transformation together with Lenovo’s world-changing innovation is building a more inclusive, trustworthy, and smarter future for everyone, everywhere. To find out more visit www.lenovo.com , and read about the latest news via our StoryHub .

Description and Requirements

Cross-functional Collaboration:

Work closely with design, engineering, quality, and supply chain teams to ensure smooth product introductions.

Manufacturing Process Development:

Design, validate, and implement new manufacturing processes, tooling, and test fixtures.

Supplier and Manufacturing Management:

Collaborate with contract manufacturers (CMs) and suppliers to develop and optimize custom parts and production processes.

• Documentation and Compliance:
• Prepare documentation such as bills of materials (BOMs), control plans, and work instructions, and ensure compliance with safety and regulatory standards.

Conduct design for manufacturability (DFM) reviews, evaluate risks, and implement mitigation strategies throughout the product lifecycle.

Process Improvement:

Drive continuous improvement activities, analyze production performance metrics, and provide technical support to the manufacturing floor.

Basic Qualifications:

Bachelor’s degree in Mechanical Engineering, Manufacturing Engineering, Industrial Engineering, or a related technical field

4 plus years of experience in manufacturing, process development, or new product introduction (NPI)

Solid understanding of manufacturing processes such as machining, injection molding, sheet metal fabrication, and assembly

Experience working with contract manufacturers and suppliers in a high-mix, low- to mid-volume production environment

Proficiency in CAD tools (e.g., SolidWorks, Creo) and engineering documentation systems (e.g., PLM tools like Agile, Windchill)

Strong knowledge of DFM/DFA principles and ability to lead design reviews with cross-functional teams

Excellent problem-solving skills and experience with root cause analysis tools (e.g., 5 Whys, Fishbone, FMEA)

Familiarity with Lean manufacturing and continuous improvement methodologies

Strong communication and collaboration skills across technical and non-technical stakeholders

Preferred Qualifications:

Master’s degree in a related engineering or technical discipline

Six Sigma certification (Green Belt or Black Belt)

Experience launching hardware products in a regulated industry (e.g., medical devices, automotive, aerospace, or consumer electronics)

Knowledge of ERP/MRP systems (e.g., SAP, Oracle)

Experience with statistical analysis tools (e.g., Minitab, JMP)

Hands‑on experience supporting production line setups, validations (IQ/OQ/PQ), and ramp‑ups

We are an Equal Opportunity Employer and do not discriminate against any employee or applicant for employment because of race, color, sex, age, religion, sexual orientation, gender identity, national origin, status as a veteran, and basis of disability or any federal, state, or local protected class.

If you require an accommodation to complete this application, please [e-mail]