Sr Mechanical/Project Engineer - Integration

Blue Origin; Merritt Island (FL); On-site; USD 120,000 - 180,000; Full time

Benefits offered by this job

Medical, dental, vision

Stock options

Paid time off

Education support program

Job summary

Blue Origin in Cape Canaveral, FL is seeking a Senior Mechanical/Project Engineer - Integration to design and integrate large-scale ground systems and GSE for launch operations. You will lead mechanical design, coordinate cross-functional teams, and drive testing, activation, and handoff of complex systems.

The role emphasizes hands-on design, schedule management, and close collaboration with field technicians to ensure on-time delivery and compliance across the full project lifecycle.

Qualifications

• Bachelor’s degree in Mechanical Engineering or similar field.
• 10+ years in design/analysis/construction of large mechanical systems.
• Hands-on experience with design and system integration/activation.
• Experience leading designs from concept to commissioning.
• CAD tools experience for mechanical design.
• FEA experience required; GD&T knowledge.
• Experience with heavy-duty mechanisms and bolted joints.
• U.S. citizen, national, or eligible for U.S. work authorization.

Responsibilities

• Design and develop large-scale mechanical ground systems and GSE.
• Perform and review FEA and hand-calcs for complex systems.
• Serve as primary contact for integration, testing, and activation.
• Develop and drive integrated fabrication/installation/schedule.
• Track deliverables, issues, and risks; communicate with leadership.
• Oversee external fabrication/installation contractors and quality.
• Lead handoff of commissioned systems to operations with complete documentation.

Skills

CAD tools

FEA

GSE design

Systems integration

Project coordination

Draughting & detailing

ASME GD&T

Leadership

Education

Bachelor’s in Mechanical Engineering

Master’s in Mechanical Engineering

Tools

ANSYS

PTC Creo/Windchill

Job description

Application Close Date

Applications will be accepted on an ongoing basis until the requisition is closed.

Sr Mechanical/Project Engineer - Integration

As part of a hardworking team of engineers, you will serve in a dual capacity, hands‑on mechanical designer and primary point of contact for planning, coordinating, and executing the integration, testing, activation, and handoff of ground mechanical systems for Blue Origin’s launch site at LC‑36 (Cape Canaveral, FL). This role requires equal competency in design and cross‑functional coordination.

You’ll have the unique opportunity to be part of a great team building the ground mechanical and structural systems and GSE (Ground Support Equipment) for Blue Origin’s giant rockets, New Glenn and New Glenn 9x4!

Responsibilities

• Design and develop large‑scale mechanical ground systems, mechanisms, and GSE.
• Perform and review FEA and hand‑calcs for complex mechanical systems.
• Serve as primary point of contact for mechanical systems integration, testing, and activation, coordinate directly with engineers and field technicians to sequence work and maintain progress.
• Develop and drive integrated schedules for fabrication, assembly, installation, testing, and activation, identify critical path and resolve schedule conflicts before they impact the program.
• Track and communicate deliverable status, open issues, and schedule risks to program leadership, develop and drive mitigation plans.
• Oversee external fabrication and installation contractors, ensure technical compliance, quality, and schedule adherence through the full project lifecycle.
• Lead formal handoff of commissioned systems to operations, ensure all documentation, as‑built records, and acceptance test results are complete and accepted.

Minimum Qualifications (required)

• Minimum of a Bachelor’s degree in Mechanical Engineering, or similar disciplines.
• 10+ years experience with a strong background in design/analysis/construction of large and complex mechanical systems (e.g. launch vehicle GSE and mechanisms, aerospace tooling, oil & gas mechanical systems, etc).
• Demonstrated competency in both design and systems integration/activation.
• Demonstrated hands‑on experience managing complex mechanical systems integration, testing, and activation.
• Experience leading mechanical designs from concept through commissioning.
• Mechanical design experience using CAD tools.
• Mechanical analysis experience using FEA tools.
• Familiarity with ASME Y14.5 Geometric Dimensioning & Tolerancing (GD&T) and tolerance stack‑up analysis.
• Experience in heavy duty mechanism design (e.g. locking/clamps mechanisms, linkage design, quick release systems, alignment mechanisms, restraint/catch systems, etc).
• Experience in designing and analyzing bolted connections, mechanical interfaces, and load‑bearing joints in precision assemblies.
• Must be a U.S. citizen or national, U.S. permanent resident (current Green Card holder), or lawfully admitted into the U.S. as a refugee or granted asylum.

Desired (not Required)

• Master’s degree in Mechanical Engineering, or closely related field.
• Professional Engineer (PE) license (Mechanical).
• Experience in ANSYS.
• Experience in PTC Creo/Windchill.
• PMP certification.
• Experience with system‑level test and verification programs in an aerospace or launch site environment.
• 3+ years direct GSE design and analysis experience.

Culture Statement

Don’t meet all desired requirements? Studies have shown that some people are less likely to apply to jobs unless they meet every single desired qualification. At Blue Origin, we are dedicated to building an authentic workplace, so if you’re excited about this role but your past experience doesn’t align perfectly with every desired qualification in the job description, we encourage you to apply anyway. You may be just the right candidate for this or other roles.

Export Control Regulations

Applicants for employment at Blue Origin must be a U.S. citizen or national, U.S. permanent resident (i.e. current Green Card holder), or lawfully admitted into the U.S. as a refugee or granted asylum.

Background Check

• Required for all positions: Blue’s Standard Background Check
• Required for Certain Job Profiles: Defense Biometric Identification System (DBIDS) background check if at any time the role requires one to be on a military installation
• Required for Certain Job Profiles: Drivers who operate Commercial Motor Vehicles with a Gross Vehicle Weight (GVW), Gross Vehicle Weight Rating (GVWR) or combination of power unit and trailer that meets or exceeds 10,001 lbs. and/or transports placardable amounts of hazardous materials by ground in any vehicle on a public road while in commerce, may be subject to additional Federal Motor Carrier Safety Regulations including: Driver Qualification Files, Medical Certification (obtained before onboarding), Road Test, Hours of Service, Drug and Alcohol Testing (CDL drivers only), vehicle inspection requirements, CDL requirements (if applicable) and hazardous materials transportation/shipping training.
• Required for certain Job Profiles: Ability to obtain and maintain Merchant Mariner Credential, which includes pre‑employment and random drug testing as well as DOT physical

Benefits

• Benefits include: Medical, dental, vision, basic and supplemental life insurance, paid parental leave, short and long‑term disability, 401(k) with a company match of up to 5%, and an Education Support Program.
• Stock Options for all regular employees (working at least 20 hours/week)
• Paid Time Off: Up to four (4) weeks per year based on weekly scheduled hours, and up to 14 company‑paid holidays.
• Dependent on role type and job level, employees may be eligible for benefits and bonuses based on the company’s intent to reward individual contributions and enable them to share in the company’s results, or other factors at the company’s sole discretion. Bonus amounts and eligibility are not guaranteed and subject to change and cancellation. Please check with your recruiter for more details.

Equal Employment Opportunity

Blue Origin is proud to be an Equal Opportunity/Affirmative Action Employer and is committed to attracting, retaining, and developing a highly qualified and dedicated work force. Blue Origin hires and promotes people on the basis of their qualifications, performance, and abilities. We support the establishment and maintenance of a workplace that fosters trust, equality, and teamwork. We provide all qualified applicants for employment and employees with equal opportunities for hire, promotion, and other terms and conditions of employment, regardless of their race, color, religion, sex, sexual orientation, gender identity, national origin/ethnicity, age, physical or mental disability, genetic factors, military/veteran status, or any other status or characteristic protected by federal, state, and/or local law. Blue Origin will consider for employment qualified applicants with criminal histories in a manner consistent with applicable federal, state, and local laws, including the Washington Fair Chance Act, the California Fair Chance Act, the Los Angeles Fair Chance in Hiring Ordinance, and other applicable laws. For more information on “Know Your Rights,” please see here.

Affirmative Action and Disability Accommodation

Applicants wishing to receive information on Blue Origin’s affirmative action plans, or applicants requiring a reasonable accommodation in order to participate in the application and/or interview process, please contact us at [e-mail]. Please note this is a publicly managed inbox. Please do not include any personal medical information in your request.