Sr Controls Technician

carlislecompanies; Memphis (TN); On-site; USD 65,000 - 95,000; Full time

Job summary

Carlisle Companies in Memphis seeks a SR. Controls Technician to support reliability of automated equipment in a 24/7 manufacturing environment.

You will troubleshoot electrical and control systems, lead on-shift resolution of higher-level issues, and install/repair PLCs, HMIs, VFDs, sensors, and other components. The role requires strong mechanical/electrical aptitude, attention to detail, and the willingness to work rotating shifts and on-call hours, with about 10% travel to other sites for

Qualifications

• High school diploma or GED with technical schooling or industrial certifications, or 3+ years of controls experience.
• Experience in an industrial controls environment with PLCs, HMIs and drive systems.
• Ability to interpret schematics and electrical drawings.

Responsibilities

• Troubleshoot and resolve complex automation and electrical control issues.
• Lead on-shift troubleshooting for higher-level electrical issues.
• Install, maintain, and repair control system components (PLCs, HMIs, VFDs, sensors).
• Provide on-shift training on control systems to maintenance and operations staff.
• Support LOTO program audits and training.
• Monitor downtime and drive root cause problem solving.
• Assist preventive/predictive maintenance programs.
• Coordinate hardware upgrades and procurement for control systems.
• Maintain plant control systems for mixers, conveyors, compressors, pumps, etc.
• Daily monitoring of key utilities (chillers, compressors, fire systems).
• Execute and document work orders including PM tasks.
• Support equipment installations, calibrations, rebuilds, and repairs.
• Collaborate with engineers and technicians to improve system performance.
• Maintain and update technical skills including hardware/software troubleshooting.
• Ensure OSHA safety compliance and internal policies.
• Perform other related duties as assigned.

Skills

Industrial controls

Automation troubleshooting

Electrical systems

PLCs

HMIs

VFDs

Safety compliance

Technical training

Education

High School Diploma or GED

Technical degree or certs (PLC, Machine Logic)

3+ years experience in industrial controls

Tools

Allen-Bradley

CMMS

SAP

MS Office

Job description

Position Summary:

We’re looking for a skilled SR.Controls Technician to support and enhance the reliability of automated production equipment in a fast-paced, 24/7 manufacturing environment. You’ll be the go-to expert for electrical and automation troubleshooting, ensuring minimal downtime and maximum efficiency. This role requires strong mechanical/electrical aptitude, a keen attention to detail, and the flexibility to work rotating shifts and on-call hours, with approximately 10% travel for training or support at other sites.

Key Responsibilities:

• Troubleshoot and resolve complex automation and electrical control issues.

• Act as the lead troubleshooter for higher-level electrical issues on your shift.

• Install, maintain, and repair control system components (PLCs, HMIs, VFDs, sensors, etc.).

• Provide on-shift training on control systems to maintenance and operations staff.

• Support the Lockout/Tagout (LOTO) program, including audits and training.

• Monitor and resolve significant downtime events; drive root cause problem solving.

• Assist with preventive and predictive maintenance programs.

• Coordinate hardware upgrades and procurement for control systems.

• Maintain plant control systems for mixers, conveyors, compressors, pumps, and more.

• Daily monitoring and maintenance of key utilities (chillers, compressors, fire systems).

• Execute and document work orders, including preventive maintenance tasks.

• Support equipment installations, calibrations, rebuilds, and mechanical/electrical repairs.

• Collaborate with engineers and technicians to continuously improve system performance.

• Maintain and update technical skills, including hardware/software troubleshooting.

• Ensure compliance with OSHA regulations, safety procedures, and internal policies.

• Perform other related duties and projects as assigned.

Qualifications:

Required:

• High School Diploma or GED and either:

  • A degree from a technical school or industrial maintenance certifications (PLC, Machine Logic), or

  • 3+ years of relevant experience in an industrial controls environment.

Preferred:

• Experience with Allen-Bradley systems.

• Strong working knowledge of:

  • PLCs, HMIs, VFDs, AC/DC drives and sensors.

  • Electrical codes (e.g., NEMA), OSHA/industrial safety protocols.

  • CMMS systems, SAP, and Microsoft Office applications.

• Ability to interpret mechanical/electrical schematics and drawings.

• Skilled in using electrical troubleshooting tools and techniques.

Soft Skills:

• Strong communication and interpersonal abilities.

• Critical thinking and problem-solving mindset.

• A collaborative, team-first approach with a willingness to share knowledge.

Work Environment:

• Work is performed primarily in a manufacturing environment with exposure to:

  • Variable temperatures (including ambient and outdoor conditions).

  • Industrial noise, dust, chemicals, and mechanical hazards.

  • Moving machinery and equipment with pinch points.

• Full-time, on-site role with rotating overtime/on-call needs.

• Schedule: Typically Monday–Friday, with flexibility based on operational needs.