Sr. Controls Engineer

BBS Automation; Bartlett (IL); On-site; USD 80,000 - 110,000; Full time

Benefits offered by this job

Competitive salaries

Comprehensive benefits package

Opportunities for growth

Supportive team environment

Job summary

BBS Automation in Bartlett, IL is seeking an experienced Controls Engineer to lead the design, programming, and implementation of custom automated assembly machines. The ideal candidate will have over 8 years of experience in controls engineering, be fluent in programming PLCs and HMIs, and excel in project management.

This role involves collaborating with engineering teams and ensuring projects remain within budget and schedule, all while staying compliant with regulatory standards. BBS Automation offers a dynamic work environment that values creativity and team collaboration.

Qualifications

• 8+ years of controls engineering experience in custom automation.
• Fluent in PLC programming and HMI integration.
• Ability to read and interpret scientific and technical documents.

Responsibilities

• Lead development of controls architecture for automated systems.
• Program control systems and ensure electrical designs meet standards.
• Communicate project status and collaborate with engineering teams.

Skills

Automation experience

Electrical design

Programming (PLC, HMI)

Project management

Education

Bachelor’s degree in Electrical or Mechanical Engineering

Tools

RSLogix 5000

Siemens Step7

AutoCAD

Solid Works

Job description

Description Passionate about automation? Join our Team!

Capable of leading the electrical and/or controls design and programming of a large custom automated assembly machine project from concept to acceptance. Has decision‑making responsibility for concept, design, programming, debug and qualification of the machine. Responsible for reviewing concept, budget and schedule to determine feasibility, then staying within project milestone requirements.

Responsibilities

• Lead the development of Controls architecture for large multiple module system and the engineering team.


• Program control systems for cam, servo, and air operated stations, along with test and electrical devices.


• Coach peers in all aspects of machine design, programming, and organization and contribute to the development of Controls Engineers.


• Write and debug PLC, robot, machine vision, and PC-based object-oriented code.


• Program HMI devices with ease of operation in mind.


• Ensure the electrical design is functional, robust, and cost effective.


• Innovate and use good judgment to incorporate BBS Automation standards, GAMP5 and regulatory requirements.


• Research and specify appropriate purchased and preferred components.


• Create functional specifications, flow diagrams, Bill of Materials, organize release packages, and update schematics.


• Participate in internal and customer design reviews, installations, and service calls when needed.


• Guide electricians in wiring and codes. Support software validation requirements.


• Continue open discussions with Controls Engineering Manager and Controls Engineering Group Leaders on how to improve group dynamics, accuracy, reliability, ease of construction, durability, and throughput.


• Clearly communicate project status updates and technical reports.


• Participate in Proof of Principle studies and help with concepting new applications.


• Work with suppliers to find/develop the most functional and economical solutions to design issues.


• Work under the confines of the project schedule and budget; Conveys this urgency to others.


• Problem‑solve with Mechanical Builders, debug software issues, and update all appropriate documentation.


• Communicate ideas and comprehend information both verbally and in written form.


• Work closely with Mechanical Engineering and Build and exhibit objectivity and openness to others views.


• Set and maintain departmental goals in keeping with company objectives.


• Contribute to the development and maintenance of BBSC standards.


• Support and participate in Quality Management Program.


• Provide necessary documentation and support for machinery Operating Manuals.


• Work well in a team environment and promote sharing of knowledge through training and mentoring.


• Keep abreast of current industry product developments.


• Domestic or International travel or extend work day if required (up to 20%).


• Maintain International Standardization Organization ISO13485 standards.


• Prioritize, plan, and organize work and workspace.


• Generate non‑conformance reports and support corrective actions for non‑conformities.


• Other duties as assigned.

Education

• Bachelor’s degree (Electrical Engineering, Mechanical Engineering) and at least 8 years of controls engineering experience in custom automation; or an equivalent combination of education, training, and experience.

Experience

• Greater than 8 years of automation experience.


• Fluent in the use of RSLogix 5000 and/or Siemens Step7.


• Knowledge of AutoCAD, Excel, Word, VBA, Windows Pro.


• Proficiency in Allen Bradley and Siemens PLC’s, HMI’s, Machine Vision, Servo control, and Electrical design.


• Ability to read, analyze, and interpret common scientific and technical journals.


• Ability to apply advanced mathematical concepts (exponents, logarithms, quadratic equations, and permutations).


• Ability to apply mathematical operations (linear relationships, frequency distribution, test reliability and validity determination, variance analysis, correlation techniques, sampling theory, and factor analysis).

Equipment

• Computers, including programs such as AutoCAD, Solid Works, Excel, Word, databases, etc.


• Inspection and measuring tools such as scales, calipers, micrometers, multi‑meters, oscilloscopes, dB meters, etc.

Benefits

• Competitive salaries and a comprehensive benefits package.


• Opportunities for growth in technical, professional, and leadership tracks.


• A supportive, team-based environment that values creativity and performance.


• Work that has a tangible impact on industries and communities worldwide.