As a key member of the Automation Team, the Automation Engineer will lead, support, implement, and manage automation projects while driving innovation and advancing automation standards across North American manufacturing operations.
This role is responsible for automation projects throughout the full project lifecycle—from concept development and electrical/mechanical design support through installation, launch, training, and ongoing production support. The Automation Engineer will also serve as a subject matter expert, providing technical leadership and managing external integrators on automation projects.
Key Responsibilities:
- Lead automation projects from technical specification and concept development through installation, startup, and production support
- Design and develop electrical control systems, equipment, and programming using established automation standards while identifying opportunities for innovation
- Write, implement, troubleshoot, and debug PLC software
- Support the development, installation, launch, and production readiness of automated manufacturing cells
- Develop robust programming solutions designed to maximize equipment uptime and minimize operator intervention
- Support the implementation of both proven and newly developed advanced automation technologies
- Develop contingency and disaster recovery plans for automated equipment
- Document and utilize existing controls standards to develop requirements for new automation cells
- Provide technical leadership and project oversight for external automation integrators
- Train plant personnel and provide ongoing technical support following equipment launch
- Coordinate and manage controls systems and communication with manufacturing systems, including MES and OPC
- Participate in risk assessments for automated equipment
- Travel throughout North America to support automation projects, installations, and launches; travel may be up to 30–40%
Education & Experience:
- Bachelor’s degree in Electrical Engineering, Software Engineering, or a related technical field, OR
- 5+ years of relevant automation/controls engineering experience
- Advanced experience with RSLogix 500, RSLogix 5000, Studio 5000, and FactoryTalk View Studio
- Experience with Allen-Bradley PLCs, controls components, and drive systems
- FANUC and/or Universal Robots programming experience or strong working knowledge of industrial robotics
- Ability to navigate and interpret structured programming languages such as Visual Basic, C++, C#, and Python
- Knowledge of I/O Link, industrial networking, and controls communication protocols
- Experience with Keyence cameras and machine vision systems
- Working knowledge of vision-guided robotics, including robot offsets
- Experience with SCADA systems
- Experience communicating with external manufacturing systems, including MES and OPC
- Ability to read and create electrical drawings using AutoCAD
- Strong understanding of applicable industrial safety standards, including OSHA 1910, machine guarding, ANSI/RIA 15.06 robot safety, automated vehicle safety, and conveyor safety
- Experience supporting or participating in equipment risk assessments
Additional Qualifications:
- Strong electrical controls troubleshooting and problem-solving skills
- Ability to independently manage automation and controls projects
- Creative and innovative approach to automation challenges
- Results-oriented with strong attention to detail and accuracy
- Self-driven and comfortable working in a fast-paced manufacturing environment
- Willingness to work extended hours during equipment installations and launches when required
- Ability to travel throughout North America up to 30–40%
Preferred Experience:
- Automated Guided Vehicles (AGV) and/or Autonomous Mobile Robots (AMR)
- Automation cell design, integration, and launch
- Experience managing third-party automation integrators
- High-volume automotive or manufacturing automation experience