Site Reliability Engineer

DuPont; Hemlock (MI); On-site; USD 90,000 - 130,000; Full time

Job summary

DuPont seeks a Reliability Engineer for the Healthcare Industries Materials Site (HIMS) in Hemlock, Michigan. The role leads the site's reliability strategy, collaborates with operations, maintenance and other engineers, and guides capital projects for asset performance.

The position requires a engineering degree and 3+ years in manufacturing, with strong data-driven analysis, root cause capability and a track record in cross-functional teams. Travel to other sites may be needed.

Qualifications

• Bachelor’s Degree in Engineering.
• 3+ years of experience in manufacturing operations.
• Ability to communicate well in cross-functional settings with operators, mechanics and engineers.
• Proven ability to diagnose and resolve equipment issues using data-driven analysis.
• Experience with capital and/or improvement projects as a manufacturing representative.
• Experience with management of change in a manufacturing setting.
• Knowledge of preventative-predictive maintenance programs (lubrication, vibration, thermography).

Responsibilities

• Lead reliability strategy and provide technical support for plant operations.
• Perform root cause and failure analyses for equipment upsets and drive corrective actions.
• Participate in maintenance turnarounds, inspections, and repair procedure definition.
• Support capital projects; specify equipment criteria and oversee installation and startup.
• Develop asset plans using Reliability Centered Maintenance and other methods.
• Analyze trends and data to justify improvements for lowest life cycle cost.
• Lead or review MC changes and ensure safety and design best practices.
• Engage in process safety reviews and risk assessments
• Promote machine safety and safe work practices across the site.
• Collaborate with operations, engineering, and maintenance teams.

Skills

Cross-functional collaboration

Data-driven analysis

Root cause analysis

Troubleshooting

Project management

Education

Bachelor's Degree in Engineering

Tools

SAP maintenance planning

Job description

At DuPont, our purpose is to empower the world with essential innovations to thrive. We work on things that matter. Whether it’s providing clean water to more than a billion people on the planet, producing materials that are essential in everyday technology devices from smartphones to electric vehicles, or protecting workers around the world. Discover the many reasons the world’s most talented people are choosing to work at DuPont. Why Join Us | DuPont Careers

DuPont is seeking an experienced Reliability Engineer for our Healthcare Industries Materials Site (HIMS) in Hemlock, Michigan. The HIMS plant produces a wide range of silicone-based materials used in the healthcare industry. This position reports to the Manufacturing Technology Manager and receives additional training and guidance from the HIMS maintenance leader.

The Reliability Engineer will collaborate with operations and maintenance team members and be a team member in the Manufacturing Technology (MT) organization. The role defines and implements the site's Reliability Strategy and provides technical expertise on all matters of reliability, equipment, and maintenance engineering, assessment, and monitoring for all process equipment. The role will conduct reliability studies on existing equipment and recommend needed improvements to Operations management in the areas of equipment philosophies, strategies, and best practices for asset productivity.

The role is the lead for all matters of equipment reliability and will focus on enhancing value through analysis along with some first response, day-to-day trouble shooting of failed equipment. The role will also be a key contributor to improvement and capital projects and play a role in equipment design, selection, implementation, and startup working closely with other engineering disciplines and interfacing closely with operations.

Some limited travel may be required depending on project responsibilities (travel to other DuPont sites or external parties such as equipment suppliers).

Responsibilities:

• Demonstrate sincere personal leadership and accountability being a role model for core values
• Provide reliability and equipment technical support for HIMS plant operations and utilities; lead root cause & failure analyses for equipment/reliability upsets. Work closely with team to correct and prevent reoccurrence of defects; participate in production turn-around/shutdown teams providing input into needed equipment inspection and repair procedures
• Perform improvement audits at plant site, identify gaps in work practices, and help define the business value for improvements.
• Support capital replacement and improvement projects; set equipment criteria and specifications; provide technical support for fabrication, installation, and startup of new equipment; lead small site projects or work closely with other engineers to implement; implement maintenance and reliability procedures for new equipment
• Develop and implement equipment asset plans using Reliability Centered Maintenance (RCM), and other reliability techniques.
• Support continuous improvement program; analyze equipment trends & historical data to recommend and justify improvements to obtain lowest life cycle cost; determine how process variation and equipment operation can impact equipment reliability; develop or improve standard operating procedures.
• Lead and/or be a technical reviewer for manufacturing process changes; expertise with management of change and change of design work processes.
• Participate in maintenance and reliability networks, sharing best practices and key learnings.
• Support Process Safety: Lead and participate in Pre Start-up Safety Reviews (PSSR). Participate in Process Hazard Analysis (PHA).
• Promote machine safety, maintenance safety, and safe work practices.
• Lead and implement the site S1M machine safety guarding initiatives, including support of Machine Risk Assessments (MRAs).
• Apply engineering theory, practices, and principles to perform failure analysis to determine root cause of equipment failures and conduct equipment performance evaluations.
• Collaborate with operations, engineering, and maintenance mechanics.
• Additional duties may be assigned, as needed.

Qualifications:

• Bachelor’s Degree (or higher) in Engineering. Advanced degree holders are encouraged to apply.
• 3+ years of experience in manufacturing operations; higher experience levels encouraged to apply; job level and compensation offered to be commensurate with experience.
• Ability to work with others and communicate well in a cross-functional setting including operators, mechanics, engineers of various disciplines, management, other leaders, and consultants in a positive way to improve plant performance.
• Proven ability to diagnose and resolve equipment & production issues using a team approach and data-driven analysis
• Experience with capital and/or improvement projects as a manufacturing representative
• Proven skills with management of change work practices in a manufacturing setting
• Knowledge of preventative-predictive maintenance programs (lubrication, vibration, thermography, etc.)

Preferred Qualifications:

• Experience with reliability theory and tools, root cause failure analysis, failure mode and effect analysis
• Experience interpreting and applying industry and corporate standards
• Experience with new equipment startups
• Experience with capital project execution following the DuPont Project Process
• Experience with SAP maintenance planning, scheduling, and master data
• Experience with machine safety standards and implementation
• Experience with plant utilities such as boilers, cooling towers, chillers, water treatment, nitrogen, compressed air, electrical power supply
• Experience with cleanroom operations including air handling systems
• Experience in batch manufacturing processes including silicone mixing and extrusion
• Six Sigma or similar continuous improvement and statistical analysis experience
• Experience in Process Safety Management

Additional Key Competencies for Success

• Desire and ability to lead the Site's Reliability Strategy and Programs.
• Ability to manage multiple tasks and objectives as well as demonstrate flexibility to take on additional roles to meet site & business needs.
• Must demonstrate excellent interpersonal skills coupled with a strong work ethic.
• Must be able to work independently and represent DuPont externally (as needed with suppliers)
• In DuPont, Reliability Engineers are encouraged to get CMRP certified (Certified Maintenance Reliability Professional)

DuPont is an equal opportunity employer. Qualified applicants will be considered without regard to race, color, religion, creed, sex, sexual orientation, gender identity, marital status, national origin, age, veteran status, disability or any other protected class. If you need a reasonable accommodation to search or apply for a position, please visit our Accessibility Page for Contact Information.

DuPont offers a comprehensive pay and benefits package. To learn more visit the Compensation and Benefits page.