Sensor & Actuator Assurance Engineer — Onsite, Trackside Reliability

GMPPU; Concord (NC); Hybrid; USD 95,000 - 140,000; Full time

Benefits offered by this job

401(k) match

Life Insurance

Disability Insurance

Paid time off (32 days)

EAP

On-site dining

On-site gym

Vehicle purchase program

EV charging

Job summary

GM Performance Power Units in Concord, NC seeks a Sensor Actuator Assurance Engineer to develop methods verifying sensors and actuators for PU control systems, supporting lab work and track operations to meet performance and safety requirements throughout their lifecycle.

You will design test procedures, collaborate with Data Analysis and PLM, document results, coordinate with suppliers, and help ensure reliability and service worthiness of devices used in Formula 1 power units.

Qualifications

• Bachelor’s degree in Electrical Engineering, Mechanical Engineering, or a closely related field, or equivalent combination of education and relevant experience.
• 3+ years of experience working with electronics in a motorsport’s or high performance environment.
• Proven experience managing and maintaining mission‑critical devices.
• Strong understanding of the physics and operating principles of sensors and actuators.
• Proficiency with Microsoft Office; familiarity with MATLAB and statistical analysis tools.

Responsibilities

• Develop test methods and procedures aligned with manufacturer recommendations, applicable industry/military standards, and specific PU use cases to assess sensor and actuator reliability and accuracy.
• Design and implement protective storage solutions and handling/installation procedures to preserve device integrity.
• Create and execute non‑destructive, documented evaluation methods to quantify accuracy, reliability, and continued service worthiness of devices; maintain complete records.
• Partner with Data Analysis and PLM teams to correlate device usage with reliability outcomes and establish mileage/service limits.
• Support selection of sensors/actuators for PU applications in collaboration with Electronics Systems Engineering and PU Design.
• Execute assurance testing; document results and produce statistical reports on fleet condition and trends.
• Engage suppliers on performance issues, fault resolution, and supply chain concerns as needed.

Job description

GM Performance Power Units in Concord, NC seeks a Sensor Actuator Assurance Engineer to develop methods verifying sensors and actuators for PU control systems, supporting lab work and track operations to meet performance and safety requirements throughout their lifecycle.

You will design test procedures, collaborate with Data Analysis and PLM, document results, coordinate with suppliers, and help ensure reliability and service worthiness of devices used in Formula 1 power units.