Sensor Actuator Assurance Engineer

GMPPU; Concord (NC); On-site; USD 95,000 - 140,000; Full time

Benefits offered by this job

401(k) match

Life Insurance

Disability Insurance

Paid time off (32 days)

EAP

On-site dining

On-site gym

Vehicle purchase program

EV charging

Job summary

GM Performance Power Units in Concord, NC seeks a Sensor Actuator Assurance Engineer to develop methods verifying sensors and actuators for PU control systems, supporting lab work and track operations to meet performance and safety requirements throughout their lifecycle.

You will design test procedures, collaborate with Data Analysis and PLM, document results, coordinate with suppliers, and help ensure reliability and service worthiness of devices used in Formula 1 power units.

Qualifications

• Bachelor’s degree in Electrical Engineering, Mechanical Engineering, or a closely related field, or equivalent combination of education and relevant experience.
• 3+ years of experience working with electronics in a motorsport’s or high performance environment.
• Proven experience managing and maintaining mission‑critical devices.
• Strong understanding of the physics and operating principles of sensors and actuators.
• Proficiency with Microsoft Office; familiarity with MATLAB and statistical analysis tools.

Responsibilities

• Develop test methods and procedures aligned with manufacturer recommendations, applicable industry/military standards, and specific PU use cases to assess sensor and actuator reliability and accuracy.
• Design and implement protective storage solutions and handling/installation procedures to preserve device integrity.
• Create and execute non‑destructive, documented evaluation methods to quantify accuracy, reliability, and continued service worthiness of devices; maintain complete records.
• Partner with Data Analysis and PLM teams to correlate device usage with reliability outcomes and establish mileage/service limits.
• Support selection of sensors/actuators for PU applications in collaboration with Electronics Systems Engineering and PU Design.
• Execute assurance testing; document results and produce statistical reports on fleet condition and trends.
• Engage suppliers on performance issues, fault resolution, and supply chain concerns as needed.

Job description

GM Performance Power Units - Concord, NC

Sensor Actuator Assurance Engineer - Onsite

Job Summary

The Sensor Actuator Assurance Engineer develops and maintains documented methods and procedures to verify the accuracy, reliability, and service worthiness of sensors and actuators used in Power Unit (PU) control systems. The role supports both laboratory and Formula 1 track operations, ensuring devices meet performance and safety requirements throughout their lifecycle.

Key Responsibilities

• Develop test methods and procedures aligned with manufacturer recommendations, applicable industry/military standards, and specific PU use cases to assess sensor and actuator reliability and accuracy.
• Design and implement protective storage solutions and handling/installation procedures to preserve device integrity.
• Create and execute non‑destructive, documented evaluation methods to quantify accuracy, reliability, and continued service worthiness of devices; maintain complete records.
• Partner with Data Analysis and PLM teams to correlate device usage with reliability outcomes and establish mileage/service limits.
• Support selection of sensors/actuators for PU applications in collaboration with Electronics Systems Engineering and PU Design.
• Execute assurance testing; document results and produce statistical reports on fleet condition and trends.
• Engage suppliers on performance issues, fault resolution, and supply chain concerns as needed.

Required Qualifications

• Bachelor’s degree in Electrical Engineering, Mechanical Engineering, or a closely related field, or equivalent combination of education and relevant experience.
• 3+ years of experience working with electronics in a motorsport’s or high performance environment.
• Proven experience managing and maintaining mission‑critical devices.
• Strong understanding of the physics and operating principles of sensors and actuators.
• Proficiency with Microsoft Office; familiarity with MATLAB and statistical analysis tools.

Preferred Qualifications

• Professional motorsports experience (OEM, supplier, or race team).
• Highly detail‑oriented and methodical; recognizes that calibration errors directly impact on‑track performance and reliability.
• Effective communicator across engineering groups and external partners.
• Ability to work outside standard hours to support dyno test schedules and trackside events.
• Familiarity with Motion Applied ATLAS and System Monitor.

Why Join Us

Ready to be part of a team that pushes boundaries both on and off the track? At GM Performance Power Units, we are developing a new era of performance for the Formula 1 grid. Joining us means entering a startup racing environment backed by a legacy of engineering excellence, giving you the rare opportunity to help build a world‑class program from day one. We believe in rewarding innovation and powering potential. As part of our team, you’ll benefit from a competitive and comprehensive package designed to support your performance, well‑being, and future, helping you thrive at every level.

That includes access to:

• 401(k) plan including company match
• Employer-paid life insurance and disability coverage
• 32 days annual leave (including holidays)
• Employee Assistance Programs (EAP)
• Subsidized on‑site dining
• On‑site gym
• Discounted GM vehicle purchase/lease program
• Free on‑site EV charging for personal GM vehicles

It’s all part of our commitment to creating a workplace that’s as high‑performing and forward‑thinking as the people who make it succeed.

Join us and help power what’s next.

You’ll play a pivotal role in ensuring the reliability and performance of a next‑generation Formula 1 power unit. Our culture rewards precision, innovation, and the relentless pursuit of performance.