Senior Welding Process Engineer – Aerospace & Defense

Dixon Valve Company

Stevensville (MD)

On-site

USD 116,000 - 156,000

Full time

14 days+

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Benefits offered by this job

Medical insurance
Training opportunities
Paid vacation and holidays
Gym reimbursements

Job summary

Hydrasearch is seeking a Senior/Principal Welding Process Engineer to lead welding process development for aerospace, naval, and defense programs in Stevensville, MD. You will drive capability creation, qualify welding procedures, and ensure compliance with AS9100 and NAVSEA standards.

This hands-on, fast-paced role requires a builder mindset and extensive experience in welding metallurgy and inspection methods. Travel may be required to support programs and audits.

Qualifications

  • Bachelor's degree in Welding Engineering or related field is required.
  • 10+ years in welding engineering or process development in compliant manufacturing.
  • Strong knowledge of welding metallurgy, processes and inspection methods.
  • Experience qualifying welding procedures and welder certifications.
  • Thorough understanding of AS9100 special processes.

Responsibilities

  • Capability creation: identify gaps and develop welding standards.
  • Hands-on development: drive WPS, PQR, and WPQ with rapid cycles.
  • Technical authority: apply AWS, ASME, NAVSEA, and customer welding requirements.
  • Design for weldability: advise on manufacturability early in design.
  • Special processes: support welding, brazing, and tube joining.
  • Strategic transition: ensure qualified processes move to production.

Skills

Welding metallurgy
Welding processes
Inspection methods
PQR/WPQ
AS9100 knowledge
Travel flexibility

Education

Bachelors in Welding Eng

Job description

Hydrasearch is seeking a Senior/Principal Welding Process Engineer to lead welding process development for aerospace, naval, and defense programs in Stevensville, MD. You will drive capability creation, qualify welding procedures, and ensure compliance with AS9100 and NAVSEA standards.

This hands-on, fast-paced role requires a builder mindset and extensive experience in welding metallurgy and inspection methods. Travel may be required to support programs and audits.

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