Senior Welding Engineer for Advanced Joints & R&D

Booz Allen Hamilton; Mississippi; On-site; USD 55,000 - 126,000; Full time

Job summary

Booz Allen Hamilton is seeking a Welding Engineer to develop welding techniques, procedures, and experiments addressing complex metal fabrication challenges for defense programs.

The role includes validating NDT results, leading multi-disciplinary teams, and ensuring compliance with military codes while exploring advanced methods and additive manufacturing to improve reliability of heavy structures.

Qualifications

• 5+ years of experience as welding engineer.
• Experience as a technical lead troubleshooting complex bottlenecks.
• Experience with CAE/FEA to model weld distortion and stresses.
• Experience with cutting-edge joining technologies and automation.

Responsibilities

• Develop welding techniques, procedures, and experiments to solve fabrication challenges.
• Validate NDT results and interpret failure analyses for corrective actions.
• Lead multi-disciplinary teams to deliver welding solutions aligned with mission objectives.
• Ensure compliance with welding standards and applicable military codes.

Skills

Technical leadership

Welding engineering

Weld optimization

Root cause analysis

Robotic welding

Troubleshooting bottlenecks

CAE/FEA modeling

Education

Bachelor's degree in welding engineering

Bachelor's degree in materials/mechanical engineering

Master’s degree in welding engineering or materials science

Tools

CAE/FEA tools

Job description

Booz Allen Hamilton is seeking a Welding Engineer to develop welding techniques, procedures, and experiments addressing complex metal fabrication challenges for defense programs.

The role includes validating NDT results, leading multi-disciplinary teams, and ensuring compliance with military codes while exploring advanced methods and additive manufacturing to improve reliability of heavy structures.