Senior Test and Manufacturing Automation Engineer

regalrexnord; Radford (VA); On-site; USD 84,000 - 130,000; Full time

Job summary

Regal Rexnord is seeking a Senior Test and Manufacturing Automation Engineer to upgrade and maintain customized automation equipment for global factories. You will work with R&D and operations to support New Product Introduction and improve efficiency and quality.

Responsibilities include data-driven quality analysis, RCCA troubleshooting, and designing test systems with CAD and databases. This onsite role requires reading blueprints and collaborating across global teams.

Qualifications

• BS in Engineering, Physics, Mechatronics, Automation, Controls, Robotics, or Computer Science.
• Minimum 5 years work experience.
• Strong LabVIEW, C++, C#, Matlab, or VB experience.
• CAD software design experience (AutoCAD, SolidWorks, Inventor, or Pro-Engineer).
• Strong electrical, mechanical, and controls background for troubleshooting.
• This position is ITAR restricted; U.S. Persons only.
• Ability to pass vision and color vision tests.

Responsibilities

• Maintain and upgrade automated test and manufacturing equipment.
• Analyze data to support quality improvements and implement corrective actions.
• Troubleshoot root cause and RCCA for issues in test equipment and processes.
• Design/modify equipment with electrical, mechanical, test software, and SQL databases.
• Support production by aligning with production requirements and standard work.
• Collaborate with R&D, manufacturing engineers, and suppliers to resolve issues.
• Store test specifications and Gauge R&R results in SVN.

Skills

LabVIEW

C++

C#

Matlab

VB

Reading blueprints

Electrical/controls troubleshooting

Communication

Education

BS in Engineering, Physics, Mechatronics, Automation, Controls, Robotics, or Computer Science

Tools

AutoCAD

SolidWorks

Inventor

Pro/Engineer

Job description

Work Model

This is a fully onsite role, with work performed at your designated Regal Rexnord office.

____________________

Position Overview

The Senior Test and Manufacturing Automation Engineer is responsible for upgrading, developing, and maintaining customized automation equipment, processes, programs, and databases for global factories. They work with both R&D and operations to support New Product Introduction as well as improve operational efficiency and quality.

The engineer is responsible for the test analysis, software development, and maintenance of test equipment, programs, and fixtures related to the development, fabrication and production of products. These products will include electromagnetic devices such as motors as well as higher-level assemblies that may include motors, gears, lead screws, etc.

Key Responsibilities

• Maintain operations support with an analytical mindset to help Deep Dive data for quality issues and develop robust corrective actions
• Troubleshoot and determine root cause/corrective action (RCCA)
• Design and modify a wide array of automated test and manufacturing/process equipment with regards to electrical schematics, mechanical CAD, test software, and SQL/MySQL databases
• Work with new and innovative equipment to maintain any system or process with the understanding of production requirements
• Support the implementation of Standard Work
• Perform necessary Quality checks and data collection
• Work with development team, manufacturing engineers as well as production personnel to resolve technical issues that are identified through the development and manufacturing process.
• Provide Design for Manufacturability/Testability feedback to the design team.
• Participation in activities pertaining to product evaluation test, including ABS events, design review meetings, meetings with suppliers, as required.
• Store final Test Spec and Gauge R&R results in SVN

Critical Competencies

• Drives Innovation and Growth: can identify automation opportunities to improve quality and throughput and provide management with timely and accurate estimates for time and cost
• Is flexible and works parallel paths to execute projects on time
• Charts the Course: Has a deep understanding of business needs, quickly prioritizes the critical few, engages multiple leaders in assessing and responding to the impact of change; helps others
• Leads through ABS: Sets high expectations for results; sets a personal example for accountability and drives for results
• Must be a motivated, self-directed, team player, expected to actively communicate with colleagues across the world
• Must be able to read and work to blueprints, work instructions, and schematics to troubleshoot problems or make required changes
• Must have good computer skills (must be familiar with MS office, Excel, etc.)
• Must have strong written and oral communication skills for direct and frequent communication with internal and external customers and suppliers.
• Familiar with various industry standard machine communication protocol

Required Skills and Qualifications

• BS of Engineering, Physics, Mechatronics, Automation, Controls, Robotics, or Computer Science required
• 5 years minimum work experience
• Strong LabVIEW, C++, C#, Matlab, or VB experience
• CAD software design experience (e.g. AutoCAD, Solidworks, Inventor, or Pro-Engineer)
• Strong electrical, mechanical, and controls background is required to troubleshoot systems, machinery, and test equipment
• Experience using precision measurement devices and data acquisition (analog, digital I/O, temperature, etc.)
• This position is subject to the International Traffic in Arms Regulations (ITAR). As a result, all applicants must be U.S. Persons within the meaning of ITAR. ITAR defines a U.S. person as a U.S. Citizen, U.S. Permanent Resident (i.e., Green Card Holder), Political Asylee, or Refugee
• Ability to pass vision and color eye test or correct vision or color‑blindness through some means.

Preferred Skills and Qualifications

• 3 or more years work experience in automation and controls
• 2 years of experience with electric motors and/or rotating machinery
• Familiar with database structure and SQL language
• Familiar with various industry standard machine communication protocol
• Experience using precision measurement devices and data acquisition (analog, digital I/O, temperature, etc.)
• Experience reading and working to blueprints, work instructions, and schematics to troubleshoot problems or make required changes
• Experience with pneumatic or hydraulic systems

Work Type

Onsite: -This role follows an Onsite Work Schedule and requires working from your designated Regal Rexnord office on a full‑time basis.

Expected Base Salary Range

[$83,500 - $129,800]

The salary range provided is intended to display the value of the company's base pay compensation for this position. Salary is dependent on a multitude of factors, including but not limited to the physical worksite location, the geographic market of that location, candidate's skil