Senior Staff Engineer, Friction Materials & Processes

BorgWarner; Bellwood (IL); In loco; USD 115.000 - 162.000; Tempo pieno

Descrizione del lavoro

BorgWarner is seeking a technical leader to guide complex friction-product projects from concept to production. You will drive product definitions, design decisions, and concurrent engineering with internal teams and external vendors.

You will champion manufacturability and process improvements across global engineering groups. The role requires strong communication, problem solving, and project-management skills, with a focus on delivering innovative friction materials and associated processes.

Competenze

• Generates competitive design concepts for new products
• Generates concepts for cost reductions to support BBOS goals
• Defines product performance requirements and specifications
• Insures that product drawings and layouts adhere to the model drawing formats
• Insures that drawings are released in a timely manner
• Adheres to Design Standards in creating concepts where possible
• Where necessary, uses Design Manual to design unique applications
• Develops SFMEA's and DFMEA's for all products
• Assists team in concept selection
• Directs benchmarking of competitive products
• Directs DOE robustness studies
• Drives innovation and process improvement in BorgWarner’s chemical process related manufacturing methods, including saturation, metal surface preparation, adhesive coating and bonding. Ensure tight collaboration with other global engineering teams in the plants and tech centers
• Take ownership for manufacturability of new friction materials, work close together with Onyx as the strategic partner for friction material supply

Mansioni

• Coordinates Layout of Extended Evidence Manuals
• Creates and maintains program plans through the use of Microsoft Project
• Completes work in a timely manner
• Prepares and presents technical reports with conclusions and recommendations
• Prepares PPAP reports
• Supports the APQP process
• Directs product testing through writing prototype requests, test requests, analyzing results drawing conclusions and writing test reports
• Evaluates, analyzes and initiates corrective action relative to design and performance
• Performs failure analysis
• Continually improves abilities to solve problems and understand more about the customer's products
• Directs and 8D or 5P team
• Makes permanent and irreversible changes to systems to prevent recurrence of problems following each 8D or 5P
• Assists in completing RFQ's within BBOS time goals
• Assists in on-time delivery of prototype parts
• Conducts customer reviews on product and project status
• Schedules and directs customer validation
• Continues to promote and present proposals for complete component system to customer

Conoscenze

Creative Problem-Solving

Effective Present Solutions

Engineering Technology

Measure Solution Performance

Relationship Maintenance

Descrizione del lavoro

BorgWarner is seeking a technical leader to guide complex friction-product projects from concept to production. You will drive product definitions, design decisions, and concurrent engineering with internal teams and external vendors.

You will champion manufacturability and process improvements across global engineering groups. The role requires strong communication, problem solving, and project-management skills, with a focus on delivering innovative friction materials and associated processes.