Senior SMT Manufacturing Engineer

Mack Technologies; Town of Florida (NY); On-site; AUD 90,000 - 130,000; Full time

Job summary

Mack Technologies is seeking a Senior SMT Manufacturing Engineer to oversee PCB assembly and manufacturing processes in a high-mix, high-technology SMT contract environment on-site in Australia. You will drive quality, cost, and reliability targets for customer programs while coordinating with Engineering and Operations teams.

Responsibilities include stabilizing SMT and Box Build processes, leading DFMs, documenting processes, driving continuous improvement, and ensuring world-class DPMO and

Qualifications

• Bachelor’s in electrical, mechanical or industrial engineering; 5+ years of experience.
• Experience in SMT and Box Build for PCB manufacture, with military and commercial products.
• PMP and six sigma green/black belt a plus.
• Experience with ERP systems.

Responsibilities

• Program and maintain SMT machines, troubleshoot assembly issues, optimize production processes, and ensure product quality.
• Generate pre- and post-DFM analyses to enhance customer designs for manufacturability, reliability, quality, and cost.
• Develop manufacturing and rework processes to deliver consistently high product quality and reliability.
• Work with Operations to improve processes, yields, and efficiency.
• Generate process documentation and work instruction packages.

Skills

PM experience

Six Sigma

Root cause analysis

Communication skills

Education

Bachelor’s in Electrical/Mechanical/Industrial Engineering

Tools

DraftSight

MasterControl

MS Office

Valor

GC Preview/Preview Plus

Job description

Summary

The Senior SMT Manufacturing Engineer will oversee the assembly and manufacturing processes of printed circuit boards (PCBs) in a high-mix, high-technology SMT Contract manufacturing environment. The role also ensures Customer product costs, quality, and reliability goals are achieved for Mack Technologies Florida, Inc. Reports to the Engineering Manager. (100% on-site)

• Program and maintain SMT machines, troubleshoot assembly issues, optimize production processes, and ensure product quality while working closely with production teams to improve overall efficiency and address technical challenges in the assembly line.
• Generate pre- and post-DFM analyses to enhance customer designs for manufacturability, reliability, quality, and cost.
• Develop manufacturing and rework processes to deliver consistently high product quality and reliability.
• Work with Operations team to continually improve processes, yields, and efficiency.
• Generate process documentation and work instruction packages to document manufacturing requirements.
• Support all production efforts to ensure world-class DPMO levels are achieved.
• Support continuous process improvement through participation in quality reviews.
• Assist in implementation of lean manufacturing.
• Review and implement customer Engineering Change Orders.
• Support internal efforts for customer and internal corrective action requests.
• Provide support to the Operations group with capacity planning, process development, and cycle time reduction initiatives.
• Support MRB analysis and disposition of non-conforming material processes.
• Perform equipment evaluations as required.
• Participate in quality team meetings as required.
• Occasional travel between Mack, customer, or supplier facilities.
• Maintain ESD integrity within production environment.
• Responsible for the safety and cleanliness of work area and surrounding work space.
• Responsible for the accuracy of work-in-process.
• Participate in additional training as required.
• May train other employees.
• Other responsibilities as directed and necessary for the business.

Qualifications

• Bachelor’s in electrical, mechanical or industrial engineering; 5 + years of experience in quality, process, and/or supplier engineering.
• Must have 5 + years of experience working in the electronics industry, specifically SMT and Box Build for a PCB manufacturing site supporting both military and commercial products. .
• PMP, and six sigma green/black belt a plus.
• Experience in project management/planning preferred.
• Must possess strong technical knowledge, surface mount equipment and engineering expertise in circuit card manufacturing for medium to complex assemblies in a high mix/low volume environment.
• Familiarity with SMT machines, solder paste inspection (SPI), and automated inspection (AOI) systems.
• Knowledge of statistics and statistical methods.
• Strong computer skills with a focus in DraftSight, Master Control, MS Office, Valor and GC Preview/Preview Plus.
• Knowledge and use of an ERP system.
• Understanding of basic electro-mechanical tools (multi-meters, calipers, etc.) and basic hand tools (wrench, torque drivers etc.).
• Ability to interpret detailed drawings, schematics and diagrams.
• Ability to design creative manufacturing and process solutions that meet both the company and customer goals concurrently.
• Strong problem-solving skills with experience in root-cause analysis.
• Excellent written and verbal communication skills for interfacing internally and externally with customers and suppliers on technical matters.
• Knowledge of ISO9001 Quality System/manufacturing requirements.
• Willingness to work flexible hours as necessary.
• US Person as defined in 22 CRF Part 120.15 (U.S. citizens, lawful permanent residents, refugees and those given asylum in the United States, and temporary residents granted amnesty) since work includes ITAR controlled technical data.