Senior Quality Engineer, Pack Assembly & Process Improvement

Form Energy; Weirton (WV); On-site; USD 90,000 - 130,000; Full time

Benefits offered by this job

Relocation assistance

Stock options

Paid parental leave

Job summary

Form Energy is building America’s energy future in Weirton, WV. The Senior Quality Engineer will own quality processes for pack assembly, lead cross-functional teams, and ensure products meet customer and internal specs throughout R&D validation to high-volume production.

You will drive PFMEAs, control plans, SPC, GD&T, and electronics testing while partnering with Design/Manufacturing Engineering and suppliers. Relocation assistance is available.

Qualifications

• 3–10 years of quality engineering experience in manufacturing.
• Bachelor's degree in Mechanical, Electrical, Materials Science or related field.
• Solid experience with SPC, PFMEAs, and Control Plans.
• Strong aptitude with electronic test and measurement systems.
• Ability to read mechanical drawings and wiring diagrams.
• Structured problem-solving (8D) and statistical tools (DOE, Cpk, Ppk).
• Experience with JMP, R, Minitab or equivalents.
• Ability to manage and interpret data from manual assembly processes.
• GD&T knowledge and dimensional inspection planning.
• Experience inspecting/testing electronics components (PCBs, connectors, sensors, wiring).
• MSA/GR&R for manual and instrumented inspections.

Responsibilities

• Own and drive quality processes and documentation for pack assembly.
• Lead change management and process development experiments.
• Review PFMEAs and Control Plans to reflect changes.
• Identify and resolve manufacturing quality issues with root cause analysis.
• Drive continuous improvement with Design/Manufacturing Engineering and suppliers.
• Lead SPC activities to reduce variation in manual assembly.
• Manage non-conforming materials for pack assemblies and sub-components.
• Develop and maintain manual inspection methods and GD&T plans.
• Define inspection plans for structural components and electronics in packs.

Skills

Quality engineering

Statistical methods

Problem solving (8D)

Reading drawings

DOE / CPk / Ppk

Data analysis (JMP / R / Minitab)

Education

Bachelor's degree in Mechanical/Electrical / Materials Science

Tools

JMP

R

Minitab

Job description

Form Energy is building America’s energy future in Weirton, WV. The Senior Quality Engineer will own quality processes for pack assembly, lead cross-functional teams, and ensure products meet customer and internal specs throughout R&D validation to high-volume production.

You will drive PFMEAs, control plans, SPC, GD&T, and electronics testing while partnering with Design/Manufacturing Engineering and suppliers. Relocation assistance is available.