Senior Quality Engineer

BHP, Inc dba Global Power Components; United States; On-site; USD 110,000 - 140,000; Full time

Job summary

Global Power Components in Milwaukee, WI seeks a Senior Quality Engineer to drive advanced quality initiatives across fabrication, welding, painting and assembly. You will own APQP, PFMEA, control plans, and validation activities to ensure product reliability and customer satisfaction.

The role involves coaching production teams, applying data-driven methods, and collaborating with Engineering, Production and Supply Chain to embed quality throughout the product lifecycle.

Qualifications

• 5+ years of progressive Quality Engineering experience in manufacturing.
• Experience implementing APQP, PFMEA, control plans, and related tools.
• Strong CI experience (Lean, Six Sigma, Kaizen) with defect reduction results.
• Proficiency with Excel, Minitab, ERP systems, and data analysis.

Responsibilities

• Lead APQP activities including PFD, PFMEA, control plans, and validation for new/existing products.
• Drive CI initiatives to reduce defects and improve process capability across multiple operations.
• Develop and maintain quality documentation (inspection standards, SOPs) for consistency.
• Support audits and supplier quality improvements to mitigate supply-chain risk.

Skills

Quality engineering

APQP

Root cause analysis

Lean Six Sigma

Data analysis

Education

Bachelor's degree in Engineering

Tools

Minitab

Excel

Epicor ERP

SharePoint

Job description

Title: Senior Quality Engineer

Company: Global Power Components - www.globalpowercomponents.com

Location: Milwaukee, WI (onsite 5-days/week)

Hire Type: Direct Hire

Role Overview

Global Power Components is seeking an experienced Senior Quality Engineer to lead advanced quality initiatives, drive systemic improvements, and strengthen our manufacturing quality systems across multiple product lines. This role is ideal for a hands‑on engineer who excels at implementing APQP, leading cross‑functional problem solving, and embedding a culture of continuous improvement throughout the organization. You will serve as a technical authority on quality engineering practices, owning the development, deployment, and sustainment of quality processes that directly impact product reliability, customer satisfaction, and operational performance.

Key Responsibilities

• Lead complex Quality Improvement and Continuous Improvement (CI) initiatives across fabrication, welding, paint, and assembly operations to reduce defects, improve process capability, and enhance customer experience.
• Own and implement APQP, including PFD (Process Flow Diagram), PFMEA (Design & Process) and Control Plan, and validation activities for new and existing products.
• Drive structured problem solving using 8D, 5 Why, Fishbone, and other root‑cause methodologies; ensure robust corrective and preventive actions (CAPA) are implemented and sustained.
• Develop, optimize, and maintain quality documentation such as inspection standards, control plans, and SOPs to ensure process consistency and compliance.
• Analyze quality performance data, identify trends, and present actionable insights to leadership with clear recommendations.
• Support internal and supplier audits, ensuring compliance with ISO 9001 and other applicable standards; partner with suppliers to improve incoming quality and reduce supply‑chain risk.
• Mentor and coach production teams on quality tools, defect prevention, and best practices to elevate overall quality maturity.
• Collaborate closely with Engineering, Production, and Supply Chain to ensure quality requirements are integrated throughout the product lifecycle.
• Support quality readiness and process validation for new product introductions and engineering changes.
• Travel between three local sites (within 5 miles) as needed.

Qualifications

• 5+ years of progressive Quality Engineering experience in a manufacturing environment, ideally in metal fabrication, painting, welding, or mechanical/electrical assembly.
• Proven experience implementing APQP, PFMEA, control plans, and other core quality engineering tools (SPC, MSA-Gage R&R, Process capability).
• Strong command of CI methodologies (Lean, Six Sigma, Kaizen) with demonstrated results in reducing defects and improving process capability.
• Proficiency in data analysis tools such as Excel, Minitab, or similar; experience with ERP systems (Epicor preferred) and SharePoint is a plus.
• Skilled in structured problem solving, quality metrics, and process validation.
• Excellent communication, leadership, and project management abilities.
• Professional certifications such as CQE, Six Sigma Green Belt, or Black Belt are highly desirable.
• Bachelor's degree in Engineering or related technical field required, advanced degree a plus.
• Fluency in English; Spanish language skills are an advantage.