Senior Quality Engineer

Viking Plastics; Corry (Erie County); On-site; USD 85,000 - 110,000; Full time

Job summary

Viking Plastics seeks a Senior Quality Engineer to develop, implement, and sustain robust quality systems supporting design, launch, and ongoing optimization of zero-defect products and processes. You will lead defect prevention, RCA, and process improvements across cross-functional teams.

The ideal candidate will have IATF 16949 knowledge, experience with APQP/PPAP, and a track record in plastic injection molding (autmotive a plus). Travel to customer sites may be required.

Qualifications

• IATF 16949 Quality System experience is essential.
• Familiarity with VDA 6.3 is a plus.
• Experience with APQP and PPAP processes.
• Strong CAPA, RCA, and problem-solving skills.

Responsibilities

• Lead quality planning and risk management for new product launches.
• Communicate proactively with customers to ensure satisfaction.
• Occasional travel to customer facilities.
• Design and implement robust QA systems and inspections to reduce defects.
• Develop and maintain inspection plans, process flows, and Control Plans.

Skills

IATF 16949

VDA 6.3

APQP

PPAP

CAPA

GD&T

SPC

MSA

PFMEA

SolidWorks

Microsoft Office

NPI

Education

Engineering degree

Tools

SolidWorks

MS Office

Job description

Senior Quality EngineerDescriptionSUMMARY: This role is responsible for developing, implementing, and sustaining robust quality systems that support the design, launch, and ongoing optimization of zero-defect (0 PPM) products and manufacturing processes. It requires a driven and detail-oriented candidate with a strong passion for continuous improvement and operational excellence. The ideal candidate is a proactive problem solver who partners cross-functionally to drive defect prevention, root cause resolution, and process improvement initiatives. Using Lean, Six Sigma, and data-driven methodologies, the Sr. Quality Engineer will help ensure customer satisfaction, improve process capability, and support world-class quality performanceExperienceEXPERIENCE/SKILLS: • IATF 16949 Quality System (VDA 6.3 also helpful) • Working knowledge of Microsoft Office Products. • Possess strong organizational and communication skills • Strong Automotive New Product Launch experience preferred • Structured adherence to APQP • Proven engineering leadership (Blueprints, Strong GD&T, SPC) • PPAP (GRR, MSA, IMDS, PFD, PFMEA, CP. Etc.) • Metrology and gage calibration systems • CAPA (8D, PDCA, RCA, 5Why, Ishikawa) • Effective and compelling communication skills (Presentation, verbal, written skills) • College or technical degree with 3-5 years QE experience, or 10 year experience in equivalent QE role, preferably in plastic injection molding applications (automotive and non-automotive) • CAD (Solidworks or similar) experience a plusResponsibilitiesRESPONSIBILITIES include but are not limited to the following: • Lead quality planning and risk management process for new product launches • Communicate with customers in a proactive style (Establish ongoing positive dialog for continual customer satisfaction) • Some travel to visit customer facilities • Designing and implementing simple and effective systems, work instructions and mistake-proofing methods for improved customer satisfaction and reducing waste • Develop and maintain inspection plans, process flow diagrams, and Control Plans to ensure quality parameters are continuously monitored during manufacturing. • Lead root cause analysis (RCA), corrective and preventive actions (CAPA), and implement continuous improvement initiatives for product and process non-conformances • Monitoring production process data in order to identify and prioritize continual improvement opportunities aimed at improved customer satisfaction, reduced waste and measurable cost savings. • Statistical tools and Data Analysis • Internal Audits • To perform this job successfully, an individual must be able to perform each essential duty satisfactorily. The requirements listed are representative of the knowledge, skill, and/or ability required. Reasonable accommodation may be made to enable individuals with disabilities to perform the essential functions.QualificationsEXPERIENCE/SKILLS: • IATF 16949 Quality System (VDA 6.3 also helpful) • Working knowledge of Microsoft Office Products. • Possess strong organizational and communication skills • Strong Automotive New Product Launch experience preferred • Structured adherence to APQP • Proven engineering leadership (Blueprints, Strong GD&T, SPC) • PPAP (GRR, MSA, IMDS, PFD, PFMEA, CP. Etc.) • Metrology and gage calibration systems • CAPA (8D, PDCA, RCA, 5Why, Ishikawa) • Effective and compelling communication skills (Presentation, verbal, written skills) • College or technical degree with 3-5 years QE experience, or 10 year experience in equivalent QE role, preferably in plastic injection molding applications (automotive and non-automotive) • CAD (Solidworks or similar) experience a plusPHYSICAL DEMANDS/WORK ENVIRONMENT: • While performing the duties of this job, the employee is regularly required to use hands to finger, handle, or feel and talk and see and hear. The employee frequently is required to sit and reach with hands and arms. The employee is occasionally required to stand, walk and lift up to 50 lbs. • Travel and overtime are required when necessary