Senior Product Engineer - High-Voltage NPI & Manufacturing

PowerToFly

Largo (FL)

On-site

USD 90,000 - 120,000

Full time

14 days+

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Benefits offered by this job

Medical benefits

401(k) match

Educational reimbursement

Stock purchase plan

Job summary

EnerSys’s Precision Power Solution unit seeks a Senior Product Engineer to advance high‑voltage, high‑power manufacturing processes at the Rebel Systems site in Largo, FL. You will collaborate across Design, Production, Quality, and Supply Chain to mature processes, generate robust documentation, and drive product readiness for scale.

The role emphasizes NPI involvement, DFx integration (DFM, DFA, DFT), and strong technical writing.

Qualifications

Bachelor’s degree in Engineering (Electrical, Mechanical, Chemical, Materials, Manufacturing, Industrial, or related field)
Advanced degree or 5+ years of product engineering experience in an electromechanical manufacturing environment
Proficiency with Microsoft Office Suite
Experience with ERP, PLM, and MES systems (SAP, Oracle, Windchill, etc.)
Strong understanding of manufacturing process techniques for electronic and electromechanical assemblies
Complex troubleshooting skills for CCAs/PCBAs and electromechanical assemblies
Ability to read and interpret schematics
Excellent oral and written communication skills
Strong technical writing and cross-functional collaboration abilities
Ability to work independently while managing multiple priorities
Authorization to work in the United States

Responsibilities

Serve as the primary engineering liaison between Design Engineering, Production, Quality, Supply Chain, and Technicians
Lead the transition and ongoing manufacturing of high-voltage, high-power products
Partner with Design Engineering during NPI to ensure designs incorporate DFM, DFA, and DFT principles
Drive manufacturing readiness and lifecycle support for assigned products to ensure manufacturability, repeatability, and alignment with quality, cost, and delivery goals
Lead and support continuous improvement initiatives by identifying inefficiencies, implementing corrective actions, and standardizing best practices
Develop, validate, and maintain manufacturing documentation including work instructions, SOPs, BOMs, assembly drawings, and process specifications
Review and approve engineering documentation to ensure compliance with standards, customer requirements, and QMS expectations
Investigate manufacturing issues and field failures using structured root‑cause methodologies (DMAIC, 8D, 5‑Why, fishbone) and implement effective CAPAs
Design and implement tooling, fixtures, test equipment, and manufacturing aids to improve product quality and production consistency
Provide technical support to manufacturing teams, troubleshooting electrical, mechanical, and electromechanical systems
Ensure manufacturing processes comply with safety standards, regulations, and company quality management system requirements—especially those related to high‑voltage systems
Participate in prototype builds, pilot runs, process qualifications, and readiness reviews
Support supplier quality initiatives by evaluating components, reviewing process changes, and contributing to supplier development
Champion a culture of operational excellence through Lean, Six Sigma, and continuous improvement methodologies
Mentor manufacturing technicians on new processes, engineering changes, and best practices
Maintain accurate engineering documentation and ensure all records stay current and properly controlled
Perform other duties as assigned