Senior Process Safety Engineer

Placements24; United States; On-site; USD 54,000 - 81,000; Full time

Benefits offered by this job

Salary bonus

Health insurance

Retirement plan

Paid time off

Professional development

Challenging role

HSE team support

Job summary

Placements24 seeks a Senior Process Safety Engineer to join our HSE department in Randburg, Gauteng. You will lead PHAs (HAZOP), implement LOPA and SIL assessments, and drive risk reduction for oil and gas operations.

You will investigate incidents, develop PSM programs, ensure regulatory compliance, review designs, and train personnel. Strong analytical skills, stakeholder influence, and on-site availability are essential.

Qualifications

• Bachelor's degree in Chemical Engineering, Mechanical Engineering, or a related discipline.
• Minimum 7 years of experience in process safety engineering, preferably within the oil and gas industry.
• Certification such as CSP (Certified Safety Professional) is a plus.

Responsibilities

• Lead and facilitate Process Hazard Analyses (PHAs), including HAZOP studies.
• Develop and implement Layer of Protection Analysis (LOPA) and Safety Integrity Level (SIL) assessments.
• Conduct risk assessments and develop risk mitigation strategies for operational facilities.
• Investigate process safety incidents, identify root causes, and recommend corrective actions.
• Develop and maintain Process Safety Management (PSM) programs and procedures.
• Ensure compliance with relevant process safety regulations and industry standards.
• Review engineering designs and P&IDs for process safety implications.
• Develop and deliver process safety training to operational personnel.
• Champion a proactive safety culture throughout the organization.
• Monitor KPIs for process safety and report on safety performance.

Skills

HAZOP

LOPA

SIL

Leadership

Regulatory knowledge (OSHA PSM API RP

Education

Bachelor's degree in Chemical/Mechanical Engineering

CSP (Certified Safety Professional)

Tools

HAZOP

LOPA

SIL

Job description

About the Role

Our client is seeking a dedicated and experienced Senior Process Safety Engineer to join their HSE department. This role is based in Randburg, Gauteng, and is critical for ensuring the safety and integrity of our client's operations within the oil and gas sector. You will be responsible for developing, implementing, and maintaining robust process safety management systems. The ideal candidate will have a strong background in chemical or mechanical engineering with specialized knowledge in risk assessment methodologies, such as HAZOP, LOPA, and SIL. You will lead safety studies, conduct incident investigations, and promote a strong safety culture across the organization. This position requires excellent analytical skills, attention to detail, and the ability to influence stakeholders at all levels to uphold the highest safety standards.

Key Responsibilities

• Lead and facilitate Process Hazard Analyses (PHAs), including HAZOP studies.
• Develop and implement Layer of Protection Analysis (LOPA) and Safety Integrity Level (SIL) assessments.
• Conduct risk assessments and develop risk mitigation strategies for operational facilities.
• Investigate process safety incidents, identify root causes, and recommend corrective actions.
• Develop and maintain Process Safety Management (PSM) programs and procedures.
• Ensure compliance with relevant process safety regulations and industry standards.
• Review engineering designs and P&IDs for process safety implications.
• Develop and deliver process safety training to operational personnel.
• Champion a proactive safety culture throughout the organization.
• Monitor key performance indicators (KPIs) for process safety and report on safety performance.

Requirements

• Bachelor's degree in Chemical Engineering, Mechanical Engineering, or a related discipline.
• Minimum of 7 years of experience in process safety engineering, preferably within the oil and gas industry.
• Demonstrated experience in leading and facilitating HAZOP, LOPA, and SIL studies.
• Strong knowledge of process safety regulations and standards (e.g., OSHA PSM, API RP 75).
• Proficiency in risk assessment tools and methodologies.
• Excellent analytical, problem-solving, and report-writing skills.
• Strong communication, leadership, and influencing abilities.
• Ability to work independently and manage multiple safety initiatives.
• Certification such as CSP (Certified Safety Professional) is a plus.
• Must be able to work on-site in Randburg, Gauteng.

Benefits

• Competitive salary and annual performance bonus.
• Comprehensive health, dental, and vision insurance.
• Retirement savings plan with company contributions.
• Generous paid time off.
• Opportunities for professional development, certifications, and training.
• A challenging role focused on ensuring operational safety.
• Supportive HSE team environment.