Process Safety Engineer

Placements24; United States; On-site; USD 54,000 - 72,000; Full time

Benefits offered by this job

Medical aid

Life insurance

Retirement fund contributions

Employee development

Professional certifications

Job summary

Placements24 is seeking an experienced Process Safety Engineer for a major Oil & Gas operator in Randburg, Gauteng. The role focuses on managing process safety risks across asset lifecycles, implementing robust PSM systems, hazard analyses, and safety culture.

You will work with engineering, operations, and maintenance teams to review designs, drive SIS integrity, conduct PHAs, and deliver training. A strong safety mindset and South Africa regulatory familiarity are essential.

Qualifications

• Bachelor's degree in Chemical Engineering, Mechanical Engineering, or a related field.

Responsibilities

• Develop, implement, and manage process safety management (PSM) programs.

Skills

PSM knowledge

PHAs (HAZOP/LOPA/What-If)

SIS design & assessment

Risk assessment (QRA)

Analytical skills

Communication & stakeholder engagement

Independence & teamwork

South Africa regulatory familiarity

Project management

Safety culture advocacy

Education

Bachelor's degree in Chemical or Mechanical Engineering

Tools

SIS design tools & IEC 61508/61511 experience

Job description

About the Role

Our client, a major operator in the Oil & Gas industry, is seeking a diligent and experienced Process Safety Engineer to join their team in Randburg, Gauteng. This critical role focuses on ensuring the safety and integrity of our operations by managing process safety risks throughout the lifecycle of our assets. The successful candidate will be responsible for implementing and maintaining robust process safety management systems, conducting hazard analyses, and promoting a strong safety culture. You will work closely with engineering, operations, and maintenance teams to identify, assess, and mitigate risks associated with hazardous processes. We are committed to upholding the highest safety standards and are looking for a professional who shares this dedication. This position is integral to safeguarding our personnel, the environment, and our business in South Africa.

Key Responsibilities

• Develop, implement, and manage process safety management (PSM) programs.
• Conduct and facilitate Process Hazard Analyses (PHAs), including HAZOP, LOPA, and What-If studies.
• Develop and maintain Safety Integrity Level (SIL) assessments for safety instrumented systems (SIS).
• Oversee mechanical integrity programs for critical process equipment.
• Investigate process safety incidents and near misses, identifying root causes and implementing corrective actions.
• Develop and deliver process safety training to relevant personnel.
• Ensure compliance with relevant national and international process safety regulations and industry standards.
• Review engineering designs and modifications to ensure process safety is adequately addressed.
• Develop and manage emergency response plans related to process safety events.
• Promote and foster a proactive safety culture across all levels of the organization.

Requirements

• Bachelor's degree in Chemical Engineering, Mechanical Engineering, or a related engineering discipline.
• Minimum of 7 years of experience in process safety engineering, preferably within the Oil & Gas sector.
• In-depth knowledge of process safety management principles and practices (e.g., OSHA PSM, Seveso Directive).
• Proven experience in conducting various types of PHAs.
• Familiarity with Safety Instrumented Systems (SIS) design and assessment (IEC 61508/61511).
• Strong understanding of risk assessment methodologies and quantitative risk analysis (QRA).
• Excellent analytical, problem-solving, and report-writing skills.
• Effective communication and interpersonal skills, with the ability to influence and engage stakeholders.
• Ability to work independently and as part of a multidisciplinary team.
• Experience working in South Africa or similar regulatory environments is a plus.
• Relevant professional certifications (e.g., CSP, CFSE) are highly desirable.

Benefits

• Our client offers a competitive salary and comprehensive benefits package, including medical aid, life insurance, and retirement fund contributions.
• We are committed to employee development, providing opportunities for advanced training and professional certifications.
• This role in Randburg, Gauteng offers the chance to contribute significantly to operational safety and integrity.
• Paid leave and other statutory benefits are provided.
• Join our team and play a vital role in ensuring safe and sustainable operations in the Oil & Gas industry in South Africa.