Senior Process Optimization Engineer

Placements24; United States; Remote; USD 55,000 - 91,000; Full time

Job summary

Placements24 is seeking a Senior Process Optimization Engineer for our client in Queenstown, Eastern Cape. You will lead efforts to enhance efficiency, safety, and sustainability across chemical production processes, using data-driven methods.

The role emphasizes process simulation, Six Sigma, and APC, with mentoring of engineers and collaboration with operations, R&D, and engineering teams to implement improvements and ensure regulatory compliance.

Qualifications

• Master's degree in Chemical Engineering or a closely related field.
• 6+ years in process engineering with optimization focus.
• Experience with process simulation software and modeling.

Responsibilities

• Analyze existing chemical production processes to identify inefficiencies and opportunities for improvement.
• Develop and implement optimization strategies using Lean Six Sigma and APC.
• Model and optimize process parameters using simulation software.
• Perform root cause analysis for process deviations and implement corrective actions.
• Design and execute experiments to test improvements and validate results.
• Maintain process documentation including P&IDs and mass/energy balances.
• Collaborate with plant operations, R&D, and engineering teams to implement changes.
• Monitor process performance with key metrics and report to management.
• Ensure compliance with environmental, health, and safety regulations.
• Mentor junior engineers and foster continuous improvement.

Skills

Six Sigma

Statistical analysis

Process optimization

Data analytics

Root cause analysis

Leadership

Education

Master's degree in Chemical Engineering

Tools

Aspen HYSYS

CHEMCAD

Job description

About the Role

Our client, a major player in the chemical manufacturing sector, is seeking a results-driven Senior Process Optimization Engineer to join their operations in Queenstown , Eastern Cape. This role is crucial for enhancing the efficiency, safety, and sustainability of our client's production processes. You will be responsible for analyzing complex chemical engineering operations, identifying opportunities for improvement, and implementing data-driven solutions. The ideal candidate will have a strong background in process simulation, statistical analysis, and a deep understanding of chemical process control. This position offers a unique opportunity to shape the future of chemical production in the region and drive significant operational enhancements for a leading industrial entity.

Key Responsibilities

• Conduct in-depth analysis of existing chemical production processes to identify inefficiencies and areas for improvement.
• Develop and implement process optimization strategies using methodologies such as Lean Six Sigma and advanced process control (APC).
• Utilize process simulation software (e.g., Aspen HYSYS, CHEMCAD) to model and optimize process parameters.
• Perform root cause analysis for process deviations and implement corrective actions.
• Design and execute experiments to test process improvements and validate results.
• Develop and maintain process documentation, including P&IDs, mass and energy balances, and operating procedures.
• Collaborate with plant operations, R&D, and engineering teams to ensure successful implementation of process changes.
• Monitor process performance using key metrics and data analytics, providing regular reports to management.
• Ensure compliance with environmental, health, and safety regulations within the plant.
• Mentor junior engineers and contribute to a culture of continuous improvement.

Requirements

• Master's degree in Chemical Engineering or a closely related field.
• A minimum of 6 years of experience in process engineering, with a strong focus on optimization within the chemical industry.
• Proven experience with process simulation and modeling software.
• Expertise in statistical analysis, Six Sigma methodologies, and process control techniques.
• Strong understanding of chemical plant operations and safety protocols.
• Excellent analytical and problem-solving skills, with a data-driven approach.
• Proficiency in interpreting P&IDs and other engineering drawings.
• Effective communication and leadership skills, with the ability to influence cross-functional teams.
• Experience in project management and leading optimization initiatives.
• Familiarity with relevant environmental and safety regulations in Queenstown.

Benefits

Our client offers an attractive salary package commensurate with experience, comprehensive medical and retirement benefits, and ample opportunities for professional growth. The role is based in Queenstown , providing a stable work environment and the chance to contribute significantly to the local industrial landscape. We support continuous learning through specialized training programs and encourage participation in industry conferences. This hybrid role allows for a blend of focused individual work and collaborative team engagement.