Senior Process Engineer - Petrochemical Plant Operations

Placements24; Willows (CA); Hybrid; USD 61.000 - 98.000; Vollzeit

Benefits dieser Stelle

Medical aid

Retirement planning

Training & development

Zusammenfassung

Placements24 is seeking a Senior Process Engineer for a major petrochemical operation based in Welkom, Free State. The role focuses on optimizing performance, safety, and efficiency of processing units, including PHAs, process simulations, and startup support.

Remote work is allowed with occasional site visits to Welkom. You will lead process improvements, mentor junior engineers, and collaborate with cross-functional teams while ensuring regulatory compliance and reliability across plant

Qualifikationen

• Bachelor's degree in Chemical Engineering or related discipline.
• Minimum 8 years of experience in process engineering, petrochemical or chemical plant operations.
• Strong understanding of chemical process principles, thermodynamics and fluid dynamics.
• Proficiency with process simulation software (Aspen Plus, HYSYS) and data analysis tools.
• Experience with process control systems and instrumentation.
• Experience conducting PHAs and implementing safety recommendations.

Aufgaben

• Analyze and optimize process operations to enhance efficiency, yield, and product quality.
• Troubleshoot process upsets, identify root causes, and implement corrective actions.
• Develop and implement process modifications and upgrades to improve safety and reliability.
• Conduct process simulations and modeling to evaluate new designs and operational strategies.
• Prepare PFDs, P&IDs, and operating procedures.
• Perform PHAs such as HAZOP studies.
• Monitor KPIs and recommend improvements.
• Collaborate with operations, maintenance, and engineering teams for seamless plant operations.
• Provide technical support for startups, shutdowns and turnarounds.
• Mentor junior process engineers and provide technical guidance.
• Ensure compliance with safety, environmental and regulatory requirements.

Kenntnisse

Process simulation

Troubleshooting

Data analysis

Communication

Ausbildung

Bachelor's degree in Chemical Engineering

Tools

Aspen Plus

HYSYS

Jobbeschreibung

About the Role

Our client, a key player in the Energy and petrochemical industry, is actively seeking a highly skilled Senior Process Engineer to join their operations in Welkom, Free State . This role is critical for optimizing the performance, safety, and efficiency of our petrochemical processing units. You will be responsible for troubleshooting complex process issues, implementing process improvements, and ensuring compliance with stringent industry standards. The position offers a flexible Remote work arrangement, allowing for efficient analysis and collaboration from a home-based office, with occasional site visits to the Welkom facility as required. This is an exceptional opportunity to contribute to a large-scale, technologically advanced plant and to drive continuous improvement initiatives within the Energy sector.

Key Responsibilities

• Analyze and optimize process operations to enhance efficiency, yield, and product quality.
• Troubleshoot process upsets, identify root causes, and implement corrective actions.
• Develop and implement process modifications and upgrades to improve safety and reliability.
• Conduct process simulations and modeling to evaluate new designs and operational strategies.
• Prepare process flow diagrams (PFDs), piping and instrumentation diagrams (P&IDs), and operating procedures.
• Perform process hazard analyses (PHAs) such as HAZOP studies.
• Monitor key performance indicators (KPIs) and provide recommendations for improvement.
• Collaborate with operations, maintenance, and engineering teams to ensure seamless plant operations.
• Provide technical support for process start-ups, shutdowns, and turnarounds.
• Mentor junior process engineers and provide technical guidance.
• Ensure compliance with all safety, environmental, and regulatory requirements.

Requirements

• A Bachelor's degree in Chemical Engineering or a related discipline.
• A minimum of 8 years of experience in process engineering, specifically within petrochemical or chemical plant operations.
• Strong understanding of chemical process principles, thermodynamics, and fluid dynamics.
• Proficiency in process simulation software (e.g., Aspen Plus, HYSYS) and data analysis tools.
• Experience with process control systems and instrumentation.
• Demonstrated ability to conduct PHAs and implement safety recommendations.
• Excellent analytical, problem-solving, and critical thinking skills.
• Strong communication and interpersonal skills, with the ability to work effectively with diverse teams.
• Proven experience in troubleshooting and optimizing complex chemical processes.
• Ability to manage multiple tasks and prioritize effectively.
• Familiarity with operations in the Free State region or similar industrial environments.

Benefits

Our client offers a competitive salary package, performance bonuses, and a comprehensive benefits program including medical aid, retirement planning, and opportunities for advanced training and professional development. This role provides a significant platform for career growth within a leading Energy company, offering challenging projects and the chance to make a real impact on plant operations in Welkom, Free State .