Senior Process Engineer

Placements24; Willows (CA); On-site; USD 55,000 - 73,000; Full time

Benefits offered by this job

Medical aid

Life cover

Provident fund

Annual leave

On-site role

Professional development

Job summary

Placements24 seeks a Senior Process Engineer for its client in Welkom, Free State. You will lead process optimization and design new production technologies to improve efficiency, quality, and safety across operations.

The role requires 7+ years in industrial process engineering and a Bachelor's in Chemical or Mechanical Engineering. On-site responsibilities include SOP creation, cross-functional collaboration, and ensuring compliance with safety and environmental standards.

Qualifications

• Bachelor's degree in Chemical or Mechanical Engineering.
• 7+ years of experience in industrial process engineering.
• Experience with process design, optimization, and troubleshooting.
• Knowledge of process control systems and instrumentation.
• Familiarity with Lean/Six Sigma methods is a plus.

Responsibilities

• Analyze existing manufacturing processes to identify efficiency, quality, and cost improvements.
• Design, develop, and implement new process technologies and equipment.
• Develop PFDs and P&IDs.
• Conduct process simulations and feasibility studies.
• Troubleshoot complex operational and equipment issues.
• Develop and implement SOPs and train staff.
• Ensure compliance with safety, environmental, and quality regulations.
• Collaborate with cross-functional teams (production, maintenance, R&D, QA).
• Manage process engineering projects including scope, budgeting, and scheduling.
• Monitor process performance using KPIs and implement corrective actions.

Skills

Process design

Process optimization

Troubleshooting

Process control systems

Project management

Lean Six Sigma

Education

Bachelor's degree in Chemical Engineering or Mechanical Engineering

Tools

Aspen Plus

HYSYS

Job description

About the Role

Our client, a major player in the industrial manufacturing sector located in Welkom, Free State , is seeking an experienced Senior Process Engineer to optimize and innovate their production processes. This critical role focuses on enhancing efficiency, reducing costs, and ensuring the highest standards of quality and safety across manufacturing operations. The ideal candidate will possess a deep understanding of chemical or mechanical engineering principles applied to industrial production. You will lead process improvement initiatives, troubleshoot complex operational issues, and contribute to the design and implementation of new production technologies. This position is essential for maintaining our client's competitive edge in the industry within the Free State region. Our client is dedicated to fostering a culture of continuous improvement and investing in its employees' professional development. We are looking for a proactive and results-oriented engineer who can drive tangible improvements.

Key Responsibilities

• Analyze existing manufacturing processes to identify areas for improvement in efficiency, quality, and cost reduction.
• Design, develop, and implement new process technologies and equipment.
• Develop process flow diagrams (PFDs) and Piping and Instrumentation Diagrams (P&IDs).
• Conduct process simulations and feasibility studies.
• Troubleshoot and resolve complex operational and equipment issues.
• Develop and implement Standard Operating Procedures (SOPs) and provide training to operational staff.
• Ensure compliance with all safety, environmental, and quality regulations.
• Collaborate with cross-functional teams, including production, maintenance, R&D, and quality assurance.
• Manage process engineering projects, including scope definition, budgeting, and scheduling.
• Monitor process performance using key performance indicators (KPIs) and implement corrective actions.

Requirements

• Bachelor's degree in Chemical Engineering, Mechanical Engineering, or a related field.
• Minimum of 7 years of experience in process engineering within an industrial manufacturing environment.
• Proven experience in process design, optimization, and troubleshooting.
• Strong knowledge of process control systems and instrumentation.
• Proficiency in process simulation software (e.g., Aspen Plus, HYSYS) is desirable.
• Excellent analytical, problem-solving, and project management skills.
• Strong understanding of health, safety, and environmental regulations.
• Effective communication and interpersonal skills, with the ability to work collaboratively.
• Experience in Lean Manufacturing or Six Sigma methodologies is a plus.
• Adaptability to work in a dynamic production environment in Welkom, Free State .

Benefits

• Our client offers a competitive salary, commensurate with experience, along with performance-based bonuses.
• A comprehensive benefits package includes medical aid, life cover, and a provident fund.
• Generous annual leave and opportunities for professional development, including specialized training and certifications, are provided.
• The role is primarily on-site at our facilities in Welkom, Free State , to ensure direct engagement with production operations.
• Our client invests in its employees' growth and offers clear pathways for career advancement within the organization.
• This position is crucial for driving operational excellence within our manufacturing division.