Senior Process Engineer - Chemical Manufacturing

Placements24; Willows (CA); On-site; USD 73,000 - 127,000; Full time

Job summary

Placements24 is seeking a Senior Process Engineer for a Welkom, Free State facility. You will design and optimize chemical processes, conduct feasibility studies, and develop simulations to improve yield and efficiency.

The role requires 7+ years in chemical process engineering, with strong reaction engineering and thermodynamics knowledge. You will work with R&D, production, and maintenance teams to drive safe, compliant operations.

Qualifications

• Bachelor's degree in Chemical Engineering or related field.
• 7+ years of progressive process engineering experience in chemical manufacturing.
• Strong knowledge of reaction engineering and thermodynamics.

Responsibilities

• Design, develop, and optimize chemical processes for yield and efficiency.
• Conduct feasibility studies and pilot plant trials.
• Develop process simulations and models.
• Troubleshoot complex process issues and identify root causes.
• Ensure safety, environmental, and regulatory compliance.
• Collaborate with R&D, production, and maintenance teams.
• Prepare PFDs and P&IDs and provide technical guidance.
• Monitor performance and implement modifications.

Skills

Chemical reaction engineering

Thermodynamics

Mass transfer fundamentals

Root cause analysis

Mentorship & guidance

Education

Bachelor's degree in Chemical Engineering

Tools

Aspen Plus

HYSYS

Process simulation software

Job description

About the Role

Our client, a leader in the chemical manufacturing and production industry, is seeking a highly experienced Senior Process Engineer to join their facility in Welkom, Free State. This role is integral to optimizing and enhancing the efficiency, safety, and sustainability of our client's complex chemical processes. You will be responsible for designing, implementing, and troubleshooting production processes, ensuring they meet stringent quality and regulatory standards. The ideal candidate will possess a deep technical understanding of chemical engineering principles, a proactive approach to problem-solving, and a commitment to driving innovation. This is a fantastic opportunity for a dedicated professional to contribute significantly to a critical sector, working on advanced manufacturing processes. Your expertise will be vital in maintaining operational excellence and fostering continuous improvement within the Welkom plant. You will be a key player in shaping future production methodologies.

Key Responsibilities

• Design, develop, and optimize chemical manufacturing processes to improve yield, efficiency, and cost-effectiveness.
• Conduct feasibility studies and pilot plant trials for new process implementations.
• Develop process simulations and models using relevant software.
• Troubleshoot and resolve complex process issues, identifying root causes and implementing solutions.
• Ensure compliance with all safety, environmental, and regulatory standards in process design and operation.
• Collaborate with R&D, production, and maintenance teams to integrate new technologies and improve existing operations.
• Prepare technical reports, process flow diagrams (PFDs), and piping and instrumentation diagrams (P&IDs).
• Provide technical guidance and mentorship to junior engineers and plant personnel.
• Monitor process performance and recommend modifications for enhancement.

Requirements

• Bachelor's degree in Chemical Engineering or a related discipline.
• Minimum of 7 years of progressive experience in process engineering within the chemical manufacturing sector.
• Strong understanding of chemical reaction engineering, thermodynamics, and mass