Senior Chemical Process Engineer - New Projects

Placements24; United States; Hybrid; USD 54,000 - 97,000; Full time

Benefits offered by this job

Medical aid

Retirement fund

Training opportunities

Job summary

Placements24 is seeking a Senior Chemical Process Engineer for a role in the Klerksdorp area. The ideal candidate will drive conceptual design through commissioning for new processes and plant expansions, working with cross-functional teams.

You will apply chemical engineering principles, run process simulations, and manage project scope, timelines, and budget in a hybrid work environment.

Qualifications

• Bachelor's or Master's degree in Chemical Engineering.
• 5+ years in process engineering with emphasis on new projects.
• Experience in process simulations and plant design.
• Familiarity with PFDs/P&IDs and safety standards.

Responsibilities

• Lead process design for new chemical projects and expansions.
• Perform feasibility studies, design, and commissioning support.
• Develop PFDs, P&IDs, and equipment specs.
• Collaborate across disciplines to ensure integrated delivery.
• Conduct hazard analyses and support safety implementation.

Skills

Process design

PFDs/P&IDs

HYSYS/ChemCAD

PSM & risk assessment

Project management

Team collaboration

Troubleshooting

Education

Bachelors in Chemical Engineering

Masters preferred

Tools

Aspen HYSYS

ChemCAD

Job description

About the Role

Our client, a rapidly growing chemical manufacturing company, is seeking an experienced Senior Chemical Process Engineer with a strong focus on new projects to join their team in Klerksdorp . This role is central to the conceptualization, design, and implementation of new chemical processes and plant expansions. You will play a key role in translating business requirements into feasible engineering solutions, working from the initial feasibility studies through to detailed design, procurement, and commissioning phases. The ideal candidate will possess a comprehensive understanding of chemical engineering principles, process design software, and project execution methodologies. This is an exciting opportunity to shape the future of our client's production capabilities in Klerksdorp , contributing to innovative projects and driving growth in the chemical sector. The hybrid work arrangement ensures a balance between essential on-site collaboration and focused remote work.

Key Responsibilities

• Lead the process design and development for new chemical manufacturing projects.
• Conduct feasibility studies, conceptual design, and process simulations for new plant facilities or expansions.
• Prepare Process Flow Diagrams (PFDs), Piping and Instrumentation Diagrams (P&IDs), and equipment specifications.
• Collaborate with multidisciplinary engineering teams (mechanical, electrical, civil) to ensure integrated project delivery.
• Perform process hazard analyses (PHA), including HAZOP studies, and implement necessary safety measures.
• Support procurement activities by reviewing vendor documentation and proposals.
• Oversee the commissioning and start-up of new process units, ensuring performance meets design criteria.
• Troubleshoot and resolve technical issues during the project lifecycle.
• Ensure compliance with all relevant industry standards, safety regulations, and environmental requirements.
• Manage project timelines and contribute to budget control for assigned process engineering tasks.

Requirements

• Bachelor's or Master's degree in Chemical Engineering.
• A minimum of 5 years of experience in process engineering, with a significant portion dedicated to new project design and execution.
• Proven experience in process simulation software (e.g., Aspen HYSYS, ChemCAD).
• Strong understanding of unit operations, thermodynamics, and fluid mechanics.
• Experience with P&ID development, equipment sizing, and specification.
• Familiarity with process safety management (PSM) and risk assessment techniques.
• Excellent project management and organizational skills.
• Strong analytical and problem-solving capabilities.
• Effective communication and interpersonal skills, with the ability to work collaboratively in a team environment.
• Experience in the mining chemicals sector is an advantage.

Benefits

Our client offers a competitive salary package, complemented by performance bonuses and comprehensive benefits including medical aid and a retirement fund. We are committed to your professional growth, providing opportunities for training, attending industry conferences, and career advancement within the company. This hybrid role, based in Klerksdorp , offers a dynamic work environment where innovation is encouraged. You'll have the chance to work on exciting new ventures that are shaping the future of our client's operations. Join a company that values technical expertise and employee development in the North West province.