Senior Process Engineer, Metals & Magnets - Scale-Up Leader

REalloys Inc.; Euclid (OH); Hybrid; USD 90,000 - 130,000; Full time

Benefits offered by this job

Innovative Environment

Career Growth

Competitive Compensation

Impactful Work

Job summary

REalloys Inc. in Ohio seeks a Sr. Process Engineer to drive development, implementation, and optimization of manufacturing processes for metallization and magnet production. You will enhance efficiency, quality, and scalability while introducing advanced manufacturing practices.

You will lead scale-up efforts, apply DOE/ SPC, and collaborate with R&D to commercialize new technologies, delivering cost reductions and robust control plans within a safe, compliant environment.

Qualifications

• BS/MS in Process, Chemical, Mechanical, or Manufacturing Engineering (required).
• 5+ years of process engineering experience in advanced materials or metals.
• Strong background in process scale-up and manufacturing optimization.
• Proficiency with DOE, SPC, and process simulation tools.

Responsibilities

• Lead process development for rare earth metal and magnet production lines.
• Implement statistical process control, lean, and Six Sigma methodologies.
• Develop and maintain detailed process documentation and control plans.
• Collaborate with R&D to transition new technologies into production.
• Identify and implement cost reduction and process improvement initiatives.
• Ensure compliance with safety and environmental regulations.

Skills

Process engineering

DOE

SPC

Process simulation

Lean Six Sigma

Education

BS/MS in Process Engineering or related

Tools

DOE

SPC

Process simulation tools

Job description

As a Sr. Process Engineer, you will be responsible for developing, implementing, and optimizing manufacturing processes across metallization and magnet production. You will drive efficiency, quality, and scalability while introducing advanced manufacturing practices.

Key Responsibilities

• Lead process development for rare earth metal and magnet production lines.
• Implement statistical process control, lean, and Six Sigma methodologies.
• Develop and maintain detailed process documentation and control plans.
• Collaborate with R&D to transition new technologies into production.
• Identify and implement cost reduction and process improvement initiatives.
• Ensure compliance with safety and environmental regulations.

• BS/MS in Process, Chemical, Mechanical, or Manufacturing Engineering.
• 5+ years of process engineering experience in advanced materials or metals.
• Strong background in process scale-up and manufacturing optimization.
• Proficiency with DOE, SPC, and process simulation tools.

What We Offer

• Innovative Environment: Work in a dynamic and collaborative setting that encourages creativity and innovation.
• Professional Growth: Opportunities for continuous learning and career advancement.
• Competitive Compensation: Competitive salary, 401K, medical insurance, profit and equity participation.
• Impactful Work: Contribute to projects that have a significant impact on technology and society.