Senior Process Engineer - Lean & Digital Manufacturing

GridBridge, Inc.; Waddell (AZ); On-site; USD 110,000 - 140,000; Full time

Job summary

ERMCO is expanding its Arizona facility and seeks a Senior Process Engineer to lead lean initiatives, standardize work, and drive continuous improvement across manufacturing processes.

The role emphasizes waste elimination, data-driven decisions, and digitalization of workflows, with a focus on safety, quality, delivery, and cost (SQDC). Onsite in Waddell, AZ with relocation assistance available.

Qualifications

• Bachelor’s degree in Engineering (Mechanical, Industrial, Manufacturing, or related).
• 7+ years of experience in manufacturing or process engineering.
• SME knowledge of Lean methodology; Six Sigma certification preferred.
• Proficiency in data analysis and problem-solving techniques.
• Familiarity with process mapping, SPC (Cp/Cpk), and continuous improvement.
• Experience with CAD software and process simulation tools.

Responsibilities

• Lead and drive lean initiatives (Kaizen, VSM, 5S, standard work).
• Identify and eliminate waste across manufacturing processes.
• Perform root cause analysis using 5 Whys, Fishbone, and A3 methods.
• Utilize SPC and Cp/Cpk to monitor and improve process performance.
• Analyze current processes and implement efficiency, throughput, and quality improvements.
• Establish labor standards and time studies for capacity planning and costing.
• Develop and monitor KPIs aligned with business goals.
• Support CAPA and continuous quality improvement.
• Collaborate with Quality and Engineering to improve first-pass yield.
• Act as a change agent for cultural and operational transformation.

Skills

Lean methodology

Six Sigma

Data analysis

Process mapping

Statistical process control

CAD software

Problem solving

Education

Bachelor’s degree in Engineering

Tools

CAD software

Process simulation tools

Job description

ERMCO is expanding its Arizona facility and seeks a Senior Process Engineer to lead lean initiatives, standardize work, and drive continuous improvement across manufacturing processes.

The role emphasizes waste elimination, data-driven decisions, and digitalization of workflows, with a focus on safety, quality, delivery, and cost (SQDC). Onsite in Waddell, AZ with relocation assistance available.