Senior Process Engineer - Aerospace Heat Exchangers

Boyd Thermal Solutions Inc.; Woburn (MA); On-site; USD 135,000 - 140,000; Full time

Job summary

Boyd Thermal Solutions Inc. in Woburn, MA is seeking a Senior Manufacturing Process Engineer to lead the development and optimization of processes for aluminum vacuum brazed heat exchangers and cold plates.

You will partner with cross‑functional teams to improve efficiency, quality, and scalability of production. You will drive continuous improvement, oversee maintenance and equipment uptime using FIXX software, mentor engineers, and ensure safety, regulatory compliance, and smooth introduction

Qualifications

• Bachelor's or Master's degree in Mechanical/Manufacturing Engineering (or related field).
• Proven experience in process engineering within aerospace and defense, focusing on aluminum vacuum brazing and machining.
• Strong knowledge of heat exchanger and cold plate manufacturing processes.
• Experience with process optimization, lean manufacturing, and continuous improvement.
• Familiarity with industry standards and specifications.
• Excellent leadership and communication skills.
• Proficiency in project management and cross-functional collaboration.
• Prior experience with aluminum vacuum brazing and machining equipment is preferred.

Responsibilities

• Lead development and optimization of manufacturing processes for aluminum vacuum brazed heat exchangers and cold plates.
• Collaborate with cross-functional teams to implement new product manufacturing processes.
• Ensure processes meet industry standards and customer requirements; monitor quality controls.
• Manage maintenance department and improve equipment uptime using FIXX software.
• Attend Tier II/III meetings to drive continuous improvement.
• Drive a culture of continuous improvement with data-driven process enhancements.
• Partner with design engineering and production to align product design and manufacturing.
• Train and mentor process engineering team; develop training programs.
• Ensure safety and regulatory compliance in all manufacturing activities.

Skills

Process engineering

Aerospace/defense experience

Lean manufacturing

Quality improvement

Cross-functional collaboration

Leadership and communication

Project management

Aluminum vacuum brazing

Education

Bachelor's or Master's degree in Mechanical Engineering, Manufacturing Engineering, or a related field

Job description

Boyd Thermal Solutions Inc. in Woburn, MA is seeking a Senior Manufacturing Process Engineer to lead the development and optimization of processes for aluminum vacuum brazed heat exchangers and cold plates.

You will partner with cross‑functional teams to improve efficiency, quality, and scalability of production. You will drive continuous improvement, oversee maintenance and equipment uptime using FIXX software, mentor engineers, and ensure safety, regulatory compliance, and smooth introduction