Senior Process Design Engineer - Chemicals

Placements24; Roanoke (VA); Hybrid; USD 150,000 - 210,000; Full time

Benefits offered by this job

Remote-friendly policy

Performance bonuses

Remote setup support

Flexible hours

Career development

Job summary

Placements24 seeks a highly experienced Senior Process Design Engineer to lead critical design initiatives for chemical operations. This remote-first role requires strong expertise in process design, simulations, and team leadership, enabling execution from concept through detailed engineering packages.

You will develop innovative process designs, perform safety reviews, and mentor junior engineers while delivering state-of-the-art solutions in a flexible, remote-first setting.

Qualifications

• Master's degree or Ph.D. in Chemical Engineering.
• 10+ years of progressive experience in process design engineering with a strong project portfolio.
• Expert proficiency in process simulation software (Aspen Plus, HYSYS) and CAD tools.
• In-depth knowledge of chemical unit operations, thermodynamics, and reaction engineering.
• Proven ability to lead design teams and manage complex projects remotely.
• Excellent analytical, communication, and problem-solving skills.

Responsibilities

• Lead conceptual design and development of new chemical processes and modifications.
• Prepare PFDs, P&IDs, and equipment specifications.
• Conduct feasibility studies, simulations, and economic evaluations.
• Perform safety reviews, including HAZOP analysis and regulatory alignment.
• Mentor and guide junior engineers and designers on the project team.
• Collaborate with project managers, clients, and other disciplines to meet objectives.

Skills

Process design

Leadership

Communication

Problem-solving

Education

Master's or PhD in Chemical Engineering

Tools

Aspen Plus

HYSYS

CAD tools

Job description

About the Role

Our client is seeking a highly experienced Senior Process Design Engineer to lead critical design initiatives for their chemical operations. This role is fully remote, allowing you to contribute your expertise from anywhere. You will be responsible for developing innovative and efficient process designs, from conceptual studies through to detailed engineering packages. This senior position requires a deep understanding of chemical engineering principles, extensive design software proficiency, and the ability to guide project teams in delivering state-of-the-art solutions. It's a unique opportunity to shape the future of chemical process design in a flexible, remote-first setting.

Key Responsibilities

• Lead the conceptual design and development of new chemical processes and modifications.
• Prepare detailed Process Flow Diagrams (PFDs), Piping & Instrumentation Diagrams (P&IDs), and equipment specifications.
• Conduct feasibility studies, process simulations, and economic evaluations for proposed designs.
• Perform safety reviews, including HAZOP analysis, and ensure designs meet all safety and environmental standards.
• Mentor and guide junior engineers and designers within the project team.
• Collaborate with project managers, clients, and other engineering disciplines to ensure project objectives are met.

Requirements

• Master's degree or Ph.D. in Chemical Engineering .
• 10+ years of progressive experience in process design engineering, with a strong portfolio of completed projects.
• Expert proficiency in process simulation software (e.g., Aspen Plus, HYSYS) and CAD tools.
• In-depth knowledge of chemical unit operations, thermodynamics, and reaction engineering.
• Proven ability to lead design teams and manage complex engineering projects remotely.
• Excellent analytical, communication, and problem-solving skills.

Benefits

• Highly competitive salary commensurate with experience.
• Performance bonuses and potential for equity.
• Comprehensive remote work setup support.
• Flexible working hours and complete autonomy over your schedule.
• Access to continuous professional development and training resources.