Senior NPI Engineer – Additive Manufacturing Innovator

Alloyed; Seattle (WA); On-site; USD 110,000 - 140,000; Full time

Job summary

Alloyed, a UK-origin AM metals innovator, seeks an NPI Engineer to drive new product introductions from concept through production in Seattle, USA. You will optimize AM processes, develop DfM strategies, and coordinate metrology to ensure high-precision parts while interfacing with design, manufacturing, and QA teams.

The role emphasizes cross-functional collaboration, rigorous documentation, and data-driven problem solving to deliver robust, scalable metal components for aerospace, electronics,

Qualifications

• Bachelor’s, Master’s, or PhD in Materials Science, Mechanical Engineering, or related technical discipline.
• Experience in design engineering or NPI roles, preferably in manufacturing environments.
• Proficiency in CAD/CAE software packages.
• Experience with statistical analysis tools for large dataset interpretation.
• Strong understanding of GD&T principles and ability to create/interpret complex technical drawings.
• Knowledge of quality control principles, lean manufacturing methodologies, and SPC.
• Excellent written and verbal communication abilities.
• Strong documentation and reporting capabilities.
• Detail-oriented approach with structured problem-solving methodology.
• Proven ability to work effectively in cross-functional teams within fast-paced environments.

Responsibilities

• AM Process Optimization: develop optimal build orientations, design support strategies, and build layouts to maximize efficiency and quality of AM components.
• Design for Manufacturing: implement DfM principles including machining stock for CNC, milling allowances, and fixturing strategies.
• Precision Engineering: apply distortion compensation algorithms to increase accuracy of AM components.
• Surface Treatment Development: coordinate post-processing workflows to achieve required finishes and meet GD&T specs.
• CNC Integration: design precision fixtures and work with CNC suppliers to ensure dimensional accuracy and drive improvements.
• Metrology Systems: develop measurement strategies using GOM, CMM, Alicona, OGP, CT scanning; define metrology routines and fixtures.
• Technical Documentation and Drawings: produce detailed 2D drawings and manufacturing specs; interpret customer drawings.
• Production Support: provide hands-on technical support to manufacturing and operations teams.

Skills

NPI engineering

Manufacturing design

CAD/CAE

Statistical analysis

GD&T knowledge

Lean / SPC

Documentation

Cross-functional collaboration

Education

Bachelor's/Master's/PhD in Materials Science or Mechanical Engineering

Tools

Rhino/Grasshopper

ANSYS

SolidWorks Simulation

GOM

CMM

Alicona

OGP

CT scanning

Job description

Alloyed, a UK-origin AM metals innovator, seeks an NPI Engineer to drive new product introductions from concept through production in Seattle, USA. You will optimize AM processes, develop DfM strategies, and coordinate metrology to ensure high-precision parts while interfacing with design, manufacturing, and QA teams.

The role emphasizes cross-functional collaboration, rigorous documentation, and data-driven problem solving to deliver robust, scalable metal components for aerospace, electronics,