Senior NPI Engineer

Alloyed; Seattle (WA); On-site; USD 110,000 - 140,000; Full time

Job summary

Alloyed, a UK-origin AM metals innovator, seeks an NPI Engineer to drive new product introductions from concept through production in Seattle, USA. You will optimize AM processes, develop DfM strategies, and coordinate metrology to ensure high-precision parts while interfacing with design, manufacturing, and QA teams.

The role emphasizes cross-functional collaboration, rigorous documentation, and data-driven problem solving to deliver robust, scalable metal components for aerospace, electronics,

Qualifications

• Bachelor’s, Master’s, or PhD in Materials Science, Mechanical Engineering, or related technical discipline.
• Experience in design engineering or NPI roles, preferably in manufacturing environments.
• Proficiency in CAD/CAE software packages.
• Experience with statistical analysis tools for large dataset interpretation.
• Strong understanding of GD&T principles and ability to create/interpret complex technical drawings.
• Knowledge of quality control principles, lean manufacturing methodologies, and SPC.
• Excellent written and verbal communication abilities.
• Strong documentation and reporting capabilities.
• Detail-oriented approach with structured problem-solving methodology.
• Proven ability to work effectively in cross-functional teams within fast-paced environments.

Responsibilities

• AM Process Optimization: develop optimal build orientations, design support strategies, and build layouts to maximize efficiency and quality of AM components.
• Design for Manufacturing: implement DfM principles including machining stock for CNC, milling allowances, and fixturing strategies.
• Precision Engineering: apply distortion compensation algorithms to increase accuracy of AM components.
• Surface Treatment Development: coordinate post-processing workflows to achieve required finishes and meet GD&T specs.
• CNC Integration: design precision fixtures and work with CNC suppliers to ensure dimensional accuracy and drive improvements.
• Metrology Systems: develop measurement strategies using GOM, CMM, Alicona, OGP, CT scanning; define metrology routines and fixtures.
• Technical Documentation and Drawings: produce detailed 2D drawings and manufacturing specs; interpret customer drawings.
• Production Support: provide hands-on technical support to manufacturing and operations teams.

Skills

NPI engineering

Manufacturing design

CAD/CAE

Statistical analysis

GD&T knowledge

Lean / SPC

Documentation

Cross-functional collaboration

Education

Bachelor's/Master's/PhD in Materials Science or Mechanical Engineering

Tools

Rhino/Grasshopper

ANSYS

SolidWorks Simulation

GOM

CMM

Alicona

OGP

CT scanning

Job description

Company Overview

Alloyed is a young venture-funded company built with world-class metallurgists, mechanical engineers, technicians, and software developers. Operating from our HQ in the UK but also globally, we are building the future of advanced metal components. Our innovative approach integrates proprietary software that combines advanced machine learning and physical modelling with extensive experimental facilities, enabling us to 3D print metal components more efficiently and effectively than anyone else.

Our facilities in Yarnton and Abingdon, near Oxford, are dedicated to establishing the world’s fastest, smartest, and best-equipped environment for the rapid development of additively manufactured parts and the creation of novel metal alloys for enhanced performance.

We serve a variety of sectors including electronics, aerospace, and industrial by leveraging our cutting-edge technology to build businesses across diverse markets, each with unique requirements, timelines, customers, and cultures.

Role Overview

Alloyed is seeking a talented new product introduction (NPI) Engineer to join our team and drive the development of additive manufacturing components. This role combines technical expertise in manufacturing processes, product design, simulation engineering, and project management to deliver innovative solutions for our clients. You'll work at the forefront of AM technology, optimizing designs from concept through production while ensuring the highest quality standards.

New Product Introduction

• AM Process Optimization: Develop optimal build orientations, design support strategies, and build layouts to maximize efficiency and quality of AM components
• Design for Manufacturing: Implement DfM principles including adding machining stock for CNC operations, chemical milling allowances, and comprehensive fixturing strategies
• Precision Engineering: Apply distortion compensation algorithms to increase accuracy of AM components
• Surface Treatment Development: Coordinate with manufacturing development function to optimize post-processing workflows to achieve required surface finishes and meet GD&T specifications
• CNC Integration: Design precision fixtures and collaborate with internal CNC function and external CNC suppliers to ensure optimal product dimensional accuracy. Drive continuous improvement initiatives based on production feedback and coordinate metrology integration
• Metrology Systems: Develop comprehensive measurement strategies using GOM, CMM, Alicona, OGP, and CT scanning technologies. Define metrology routine specifications and develop fixtures while analysing and reporting critical dimensional data. Coordinate with metrology engineering to ensure metrology programs meet the requirements
• Technical Documentation and Drawings: Produce detailed 2D engineering drawings and manufacturing specifications. Interpret customer drawings and specifications
• Production Support: Provide hands-on technical support to manufacturing and operations teams as needed.

Project Management

• Stakeholder Communication: Document and report results to key internal and external stakeholders
• Client Relationship Management: Manage external client relationships and coordinate with group companies
• Supply Chain Coordination: Oversee outsourcing suppliers and contractors to ensure project delivery
• Business Development: Support proposal development and business development activities
• Cost Management: Contribute to NPI costing activities and projections

Essential Skills

• Bachelor's, Master's, or PhD in Materials Science, Mechanical Engineering, or related technical discipline
• Experience in design engineering or NPI roles, preferably in manufacturing environments
• Proficiency in CAD/CAE software packages
• Experience with statistical analysis tools for large dataset interpretation
• Strong understanding of GD&T principles and ability to create/interpret complex technical drawings
• Knowledge of quality control principles, lean manufacturing methodologies, and Statistical Process Control (SPC)
• Excellent written and verbal communication abilities
• Strong documentation and reporting capabilities
• Detail-oriented approach with structured problem-solving methodology
• Proven ability to work effectively in cross-functional teams within fast-paced, dynamic environments

Desired Skills

• Previous hands-on manufacturing experience in aerospace, automotive, or advanced manufacturing industries
• Experience with Rhino/Grasshopper for parametric design and optimization
• Knowledge of additive manufacturing processes and post-processing techniques
• Familiarity with advanced metrology and inspection techniques
• Experience with simulation software (ANSYS, SolidWorks Simulation, etc.)