Senior Mechanical Engineer (packaging and integration)

KLA; United States; On-site; USD 118,000 - 200,000; Full time

Benefits offered by this job

Medical benefits

Dental benefits

Vision benefits

401(k) with company matching

Employee stock purchase program (ESPP)

Tuition reimbursement

Wellness program

Paid time off & holidays

Family care leave

Job summary

KLA Rapid Division in Milpitas, CA is seeking a Senior Mechanical Engineer to lead mechanical packaging and integration of advanced semiconductor inspection systems, including EUV actinic defect inspection platforms. You will work on system-level packaging, facility integration, and infrastructure design in UHV environments.

The role requires 5+ years in semiconductor capital equipment, proficiency in Creo, and experience with thermal and structural analyses.

Qualifications

• Bachelor’s degree in Mechanical Engineering or related field.
• 5+ years of experience in semiconductor capital equipment or similar complex systems.
• Experience designing and integrating systems in UHV or cleanroom environments.

Responsibilities

• Lead the mechanical packaging and integration of subsystem infrastructure.
• Develop and optimize routing strategies for cables, gas lines, and fluid systems to meet serviceability, manufacturability, and cost targets.
• Define and support fab and sub-fab layouts, including facility hook-ups and installation planning.
• Design acoustic, vibration, and thermal enclosures for precision equipment.
• Perform and support thermal, structural, and vibration analysis to ensure system performance.
• Create and maintain engineering documentation.
• Drive cross-functional collaboration with electrical, systems, manufacturing, and field teams.
• Support design reviews, risk assessments, and RCCA/8D.

Skills

Creo CAD

PLM/Windchill

Thermal analysis

Structural analysis

Cable routing

UHV environments

Education

Bachelor’s degree in Mechanical Engineering

Master’s degree

Doctorate

Tools

Windchill PLM

Job description

Company Overview

KLA is a global leader in diversified electronics for the semiconductor manufacturing ecosystem. Virtually every electronic device in the world is produced using our technologies. No laptop, smartphone, wearable device, voice-controlled gadget, flexible screen, VR device or smart car would have made it into your hands without us. KLA invents systems and solutions for the manufacturing of wafers and reticles, integrated circuits, packaging, printed circuit boards and flat panel displays. The innovative ideas and devices that are advancing humanity all begin with inspiration, research and development. KLA focuses more than average on innovation and we invest 15% of sales back into R&D. Our expert teams of physicists, engineers, data scientists and problem-solvers work together with the world’s leading technology providers to accelerate the delivery of tomorrow’s electronic devices. Life here is exciting and our teams thrive on tackling really hard problems. There is never a dull moment with us.

Group/Division

With over 40 years of semiconductor process control experience, chipmakers around the globe rely on KLA to ensure that their fabs ramp next-generation devices to volume production quickly and cost-effectively. Enabling the movement towards advanced chip design, KLA’s Global Products Group (GPG), which is responsible for creating all of KLA’s metrology and inspection products, is looking for the best and the brightest research scientist, software engineers, application development engineers, and senior product technology process engineers. The RAPID division is the world leading provider of reticle inspection solutions for the semiconductor industry. The company provides inspection solutions to both the mask shops and the semiconductor fabs to ensure that lithography yields are consistently high thus enabling cost-effective manufacturing.

Job Description/Preferred Qualifications

KLA Rapid Division is seeking a Senior Mechanical Engineer , responsible for the mechanical design and integration of advanced semiconductor inspection systems, including EUV actinic defect inspection platforms.

This role focuses on system-level packaging, facility integration, and infrastructure design in ultra-high vacuum (UHV) environments. The engineer will work cross-functionally to deliver robust, manufacturable, and serviceable solutions for complex tool architectures.

Key Responsibilities

• Lead the mechanical packaging and integration of subsystem infrastructure, including:
• Develop and optimize routing strategies for cables, gas lines, and fluid systems to meet serviceability, manufacturability, and cost targets
• Define and support fab and sub-fab layouts , including facility hook-ups and installation planning
• Design acoustic, vibration, and thermal enclosures for precision equipment
• Perform and support thermal, structural, and vibration analysis to ensure system performance
• Create and maintain engineering documentation, including:
• Drive cross-functional collaboration with electrical, systems, manufacturing, and field teams
• Support design reviews, risk assessments, and structured problem-solving efforts (RCCA/8D)
• Interface with suppliers and internal stakeholders to ensure schedule and quality execution

Minimum Qualifications

• Bachelor’s degree in Mechanical Engineering or related field
• 5+ years of experience in semiconductor capital equipment or similar complex systems
• Experience designing and integrating systems in UHV or cleanroom environments

Required Technical Skills

• Proficiency in PTC Creo (3D CAD, assemblies, detailing)
• Experience with PDM/PLM systems (e.g., Windchill)
• Strong understanding of:
• Experience with thermal and structural analysis methodologies
• Expertise in cable and tubing routing in highly constrained environments

Preferred Qualifications

• Familiarity with semiconductor fab infrastructure and facility integration
• Knowledge of vibration isolation and acoustic design techniques
• Experience with SEMI standards (S2, S8, S10)

Core Competencies

• Strong communication and cross-functional collaboration
• Effective planning and execution in a matrixed environment
• Creative problem-solving with structured methodologies (e.g., RCCA, 8D)
• Ability to balance innovative design with practical constraints

Scope & Impact

• Contributes to subsystem and system-level design decisions
• Works under general direction; independent in execution of assignments
• Influences cross-functional teams and design outcomes
• Supports delivery of next-generation EUV inspection platforms

Minimum Qualifications

Doctorate (Academic) Degree and 0 years related work experience; Master’s Level Degree and related work experience of 3 years; Bachelor’s Level Degree and related work experience of 5 years

Base Pay Range: $117,800.00 - $200,300.00 Annually

Primary Location: USA-CA-Milpitas-KLA

KLA’s total rewards package for employees may also include participation in performance incentive programs and eligibility for additional benefits including but not limited to: medical, dental, vision, life, and other voluntary benefits, 401(K) including company matching, employee stock purchase program (ESPP), student debt assistance, tuition reimbursement program, development and career growth opportunities and programs, financial planning benefits, wellness benefits including an employee assistance program (EAP), paid time off and paid company holidays, and family care and bonding leave.

Interns are eligible for some of the benefits listed. Our pay ranges are determined by role, level, and location. The range displayed reflects the pay for this position in the primary location identified in this posting. Actual pay depends on several factors, including state minimum pay wage rates, location, job-related skills, experience, and relevant education level or training. We are committed to complying with all applicable federal and state minimum wage requirements where applicable. If applicable, your recruiter can share more about the specific pay range for your preferred location during the hiring process.

KLA is proud to be an Equal Opportunity Employer. We will ensure that qualified individuals with disabilities are provided reasonable accommodation to participate in the job application or interview process, to perform essential job functions, and to receive other benefits and privileges of employment. Please contact us at [e-mail] or at [phone] to request accommodation.