Senior Mechanical Engineer: Hardware for Mass Production

BI Incorporated; Boulder (CO); On-site; USD 90,000 - 135,000; Full time

Benefits offered by this job

3 weeks Paid Time Off

15 Paid Holidays

401(k) Matching

Health Insurance

Vision Insurance

Life Insurance

Health Savings Account

Tuition Reimbursement

Employee Discount

Reduced Tuition Rates

Disability Insurance

Employee Assistance Program

Pet Insurance

Dental Insurance

Paid Training

Flexible Spending Account

Job summary

BI Incorporated in Boulder, CO seeks a seasoned Mechanical Engineer to design, test, and improve mechanical components for electronics products. You will collaborate across manufacturing, industrial design, and electrical engineering to enable automated, scalable mass production with DFA/DFM focus.

The role requires five years in mechanical engineering for manufacturing, experience with SolidWorks and FEA, and a results-driven mindset for root cause analysis and design-for-manufacturing

Qualifications

• Bachelor's Degree in Mechanical Engineering or related field.
• Minimum of five years' experience in mechanical engineering in manufacturing.
• Valid Driver's License required.
• Experience with full product cycle from concept to manufacturability.
• Understanding of product development process for mass volume production design, with a focus on DFM and serviceability.
• Experience with packaging of consumer and industrial electronic products.
• Working knowledge of CAD software (e.g., SolidWorks).
• Working knowledge of FEA software (e.g., Ansys).
• Experience with failure/root cause analysis of plastic and metal components in electronics.
• Six Sigma knowledge and Green/Black belt preferred.
• Ability to communicate effectively with diverse audiences.
• Ability to manage multiple products concurrently.
• Strong customer service skills.
• Ability to identify diverse technical constraints and develop solutions.
• Excellent prioritization and project development skills.
• Change and project management skills.
• Proficiency with department software tools.

Responsibilities

• Designs, develops and tests mechanical components and equipment.
• Collaborates with manufacturing, industrial design and electrical engineering for mass production.
• Supports new product introductions including vendor sourcing and costing.
• Provides design changes to improve quality and manufacturability.
• Identifies process deficiencies and develops improvement solutions.
• Conducts root cause analysis and experiments for failure investigations.
• Leads manufacturing personnel in product/process improvements.
• Assists QA with test equipment development for reliability.
• Develops 3-D CAD models and drawings with DFA/DFM.
• Performs FEA on critical components.
• Uses ray tracing for optical components design.
• Mentors junior engineers and shares knowledge.
• Delivers concise project updates to management.
• Performs other duties as assigned.

Skills

Communication skills

Project management

Design for manufacturing (DFM)

Design for serviceability

Root cause analysis

Team leadership

SolidWorks

Ansys

FEA

Packaging knowledge

Education

Bachelor's Degree in Mechanical Engineering

Tools

SolidWorks

Ansys

FEA software

Ray trace analysis software

Job description

BI Incorporated in Boulder, CO seeks a seasoned Mechanical Engineer to design, test, and improve mechanical components for electronics products. You will collaborate across manufacturing, industrial design, and electrical engineering to enable automated, scalable mass production with DFA/DFM focus.

The role requires five years in mechanical engineering for manufacturing, experience with SolidWorks and FEA, and a results-driven mindset for root cause analysis and design-for-manufacturing