Senior Mechanical Design Engineer - Prototyping & Systems

Axon; United States; Hybrid; USD 90,000 - 144,000; Full time

Benefits offered by this job

Competitive salary

401k with employer match

Paid time off

Medical, Dental, Vision plans

Learning & Development

Snacks in offices

Job summary

Axon is seeking a Sr. Mechanical Engineer to own mechanical design and system integration for next‑gen hardware. The role emphasizes CAD modeling, prototyping, and multi‑disciplinary collaboration with product managers, electrical engineers, and manufacturing teams.

You will analyze designs, perform thermal/structural simulations, and ensure durability in harsh environments, with a hybrid work schedule at our Sterling, VA offices.

Qualifications

• Bachelor’s or Master’s degree in Mechanical Engineering or a related field.
• Proven experience in mechanical design and system integration, preferably in industries involving advanced hardware systems.
• Proficiency in CAD software (e.g., SolidWorks, AutoCAD, Fusion 360) for 3D modeling and detailed engineering drawings.
• Hands‑on experience with prototyping tools and fabrication equipment (e.g., drills, bandsaws, 3D printers).
• Knowledge of embedded systems, microcontrollers (e.g., ESP32, Arduino), and single‑board computers (e.g., Raspberry Pi).
• Strong understanding of engineering principles, including heat transfer, EMI, and shock/vibration.
• Experience with simulation tools for thermal and structural analysis.
• Familiarity with MIL STDs and designing for harsh environments.
• Strong analytical and problem‑solving abilities to identify and resolve technical challenges.
• Excellent communication skills to effectively collaborate with cross‑functional teams and present complex ideas.
• Ability to work effectively in a fast‑paced, dynamic environment with high levels of ambiguity.

Responsibilities

• Drive innovative product development from conceptualization through manufacturing, ensuring designs meet durability and reliability standards.
• Utilize creative problem solving skills to lead ideation of new product architectural concepts for subsystem and system level designs
• Construct and analyze high fidelity proof‑of‑concept prototypes
• Perform detailed mechanical analysis to ensure proper function through FEA, tolerance analysis, testing, and other exploratory means
• Collaborate regularly with both domestic and international stakeholders
• Work autonomously and collaboratively in an empowering and fast‑paced environment
• Hone your engineering expertise in a dynamic learning environment focused on personal and professional development
• Rigorously document and manage design specifications, production processes, and compliance requirements.

Skills

Mechanical design

System integration

Prototyping

Heat transfer

EMI

Problem solving

Cross-functional collaboration

Fast-paced environment

Education

Bachelor’s or Master’s in Mechanical Engineering

Tools

SolidWorks

AutoCAD

Fusion 360

3D printing

Drills

Bandsaws

Job description

Axon is seeking a Sr. Mechanical Engineer to own mechanical design and system integration for next‑gen hardware. The role emphasizes CAD modeling, prototyping, and multi‑disciplinary collaboration with product managers, electrical engineers, and manufacturing teams.

You will analyze designs, perform thermal/structural simulations, and ensure durability in harsh environments, with a hybrid work schedule at our Sterling, VA offices.