Senior Manufacturing Engineer Lean Innovator High-Volume

Avon Protection; Cleveland (OH); On-site; USD 95,000 - 110,000; Full time

Benefits offered by this job

Flexible Schedule

Medical, Dental, Vision Insurance

401k Matching

Tuition Reimbursement

Learning and Development Initiatives

Job summary

Avon Technologies in Cleveland, OH seeks a Senior Manufacturing Engineer to ensure continuous operation of ballistic helmet production lines. You will lead engineers, drive process stability, and execute root-cause solutions in a high-energy environment.

Key tasks include Lean-driven process improvements, tooling and automation oversight, and collaboration with R&D and quality teams to ensure scale-ready manufacturing and regulatory compliance.

Qualifications

• Bachelor's degree in Manufacturing Engineering, Mechanical Engineering, or a related technical discipline.
• 7+ years of experience in a manufacturing environment with leadership in process improvement and technical problem solving.
• Proven ability to lead complex root cause analysis and implement sustainable corrective actions.
• Advanced knowledge of Lean manufacturing principles, methodologies, and continuous improvement tools.

Responsibilities

• Lead advanced troubleshooting and resolution of complex manufacturing issues impacting production efficiency and quality.
• Drive strategic process improvements using Lean, the Avon Strengthen System, and other advanced methodologies to optimize throughput and reduce waste.
• Develop and implement long-term manufacturing strategies aligned with organizational goals and cost targets.
• Oversee design and validation of tooling, fixtures, and automation systems to support high-volume production.
• Establish and maintain robust process control systems, including statistical process control (SPC) and failure mode analysis. Mentor and provide technical guidance to Manufacturing Engineers and production teams.
• Collaborate with suppliers and vendors on technical specifications, qualification, and continuous improvement of materials and components.
• Develop and maintain comprehensive documentation for processes, tooling, and equipment, ensuring adherence to best practices. Lead cost-reduction initiatives through design-for-manufacturability (DFM) and process optimization.
• Serve as technical authority for manufacturing during new product development, ensuring readiness for full-scale production.

Skills

Root cause analysis

Lean manufacturing

Project management

Mentorship

Cross-functional leadership

Technical writing

Troubleshooting

Education

Bachelor's degree in Manufacturing/Mechanical Engineering or related technical discipline

Tools

Allen-Bradley PLCs

HMIs

Industrial sensors

DFM/DFA

Job description

Avon Technologies in Cleveland, OH seeks a Senior Manufacturing Engineer to ensure continuous operation of ballistic helmet production lines. You will lead engineers, drive process stability, and execute root-cause solutions in a high-energy environment.

Key tasks include Lean-driven process improvements, tooling and automation oversight, and collaboration with R&D and quality teams to ensure scale-ready manufacturing and regulatory compliance.