Senior Manufacturing Engineer, Composites

Rocket Lab USA; Middle River (MD); On-site; USD 107,000 - 134,000; Full time

Job summary

Join a pioneering team at a forward-thinking company that is redefining space exploration! As a Senior Manufacturing Engineer for Composites, you will play a crucial role in developing and improving manufacturing processes for the Neutron Launch Vehicle. This role offers the opportunity to work on cutting-edge technology and contribute to significant space missions. You will lead projects, mentor junior engineers, and ensure that production meets the highest standards of quality and efficiency. If you are passionate about aerospace and eager to make a difference, this is the perfect opportunity for you!

Benefits

Top-tier medical HMO & PPO

100% company-sponsored medical HSA plan option

Dental and vision coverage

3 weeks paid vacation

5 days sick leave per year

11 paid holidays per year

Flexible spending accounts

Paid parental leave

Disability insurance

401(k) retirement plan with company match

Qualifications

• 5+ years of experience in composite manufacturing.
• Experience in selection and installation of manufacturing equipment.
• Familiarity with Lean/Six Sigma methodologies.

Responsibilities

• Develop and improve composite manufacturing processes.
• Design and implement tooling for production.
• Lead problem-solving and root cause investigations.

Skills

Composite Manufacturing

Mechanical Engineering

Aerospace Engineering

Lean/Six Sigma

3D CAD Software

Education

Bachelor's Degree in Mechanical Engineering

Bachelor's Degree in Aerospace Engineering

Bachelor's Degree in Manufacturing Engineering

Tools

3D CAD Software

Automated Fiber Placement Technology

Non-Destructive Testing Equipment

Job description

Senior Manufacturing Engineer, Composites

Rocket Lab is a global leader in launch and space systems. The rockets and satellites we build and launch enable some of the most ambitious and vital space missions globally, supporting scientific exploration, Earth observation and missions to combat climate change, national security, and exciting new technology demonstrations. Our Electron rocket has provided reliable access to orbit since 2018, becoming one of the most frequently launched rockets in the world. Neutron will be our next rocket on the launch pad, an advanced 13-tonne payload class, reusable rocket to launch the mega constellations of the future. Our space systems business includes our extensive line of satellites and components that have enabled more than 1,700 missions including the James Webb Space Telescope, NASA Psyche Mission, Artemis I, Mars Ingenuity helicopter, and more.

Join our pioneering team and launch your career to new heights!

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NEUTRON

Neutron is a medium lift launch vehicle capable of delivering the mega constellations of tomorrow, high assurance payloads, and human spaceflight. As a highly reusable launch platform, Neutron will deliver a highly cost-effective and reliable launch solution leveraging Rocket Lab’s proven execution history with the Electron program. If you’re interested in joining a high performing team, pushing the boundaries with a clean sheet development of re-usable liquid launch vehicle, this is your opportunity!

SENIOR MANUFACTURING ENGINEER, COMPOSITES

We are currently seeking a Senior Manufacturing Engineer, Compositesbased out of Rocket Lab's newest Space Structures Complex production facility in Middle River, MD. The Senior Manufacturing Engineer, Composites will be responsible for the development, implementation, and continuous improvement of composite manufacturing technologies and processes used in the production of the Neutron Launch Vehicle structure.

WHAT YOU’LL GET TO DO:

• Identify, plan, and execute capital equipment, machine, and layout definitions to the meet volume requirements including preparation of business cases
• Develop production processes and ensure they are accurately and clearly documented, including testing procedures, health and safety requirements and supervisor sign-offs
• Design, develop, and implement tooling and equipment for use in a production environment where required to achieve safety, quality, delivery and cost requirements
• Actively contribute to facility construction projects including requirements generation, design reviews and implementation support
• Contribute to design reviews acting as an expert in design for manufacture, design for test, productivity, supplier capability assessments, quality control, etc.
• Oversee introduction and implementation of new products and product revisions as related to the Neutron launch vehicle composite structure
• Lead problem containment and structured root cause & corrective action investigations
• Quickly analyze and resolve manufacturing discrepancies and non-conformances
• Introduce automation where appropriate and ensure equipment data links directly to MRP and quality systems
• Identify risks and improvements to develop the manufacturing engineering department to meet company needs
• Develop and mentor less experienced engineers and technicians daily

YOU’LL BRING THESE QUALIFICATIONS:

• Bachelor’s degree in mechanical, aerospace, or manufacturing engineering, or other technical degree.
• 5 + years of composite manufacturing experience.
• Experience in the selection, procurement, and installation of composite manufacturing equipment.

THESE QUALIFICATIONS WOULD BE NICE TO HAVE:

• Working experience with capacity modeling, process mapping, Lean/Six Sigma and value stream mapping.
• Experience with 3D CAD software and tooling design.
• Experience in Automated Fiber Placement technology.
• Experience both Autoclave and Out-of-Autoclave composite manufacturing techniques.
• Experience with Non-Destructive Testing/Inspection of composite components.
• Experience in qualification and acceptance testing of composite structural components.

ADDITIONAL REQUIREMENTS

• Specific vision abilities required by this job include close vision, distance vision, peripheral vision, depth perception, and the ability to focus.
• Regularly required to sit, use hands and fingers, operate computer keyboard and controls, and communicate verbally and in writing.
• Must be physically able to commute to buildings
• Occasional exposure to dust, fumes and moderate levels of noise.

Level and base salary will be determined on a case-by-case basis and may vary based on the following considerations: job-related knowledge and skills, education, and experience.

Base salary is just one component of our total rewards package at Rocket Lab. Employees may also receive company equity and access to a robust benefits package including: top tier medical HMO, PPO & a 100% company-sponsored medical HSA plan option, dental and vision coverage, 3 weeks paid vacation and 5 days sick leave per year, 11 paid holidays per year, flexible spending and dependent care savings accounts, paid parental leave, disability insurance, life insurance, and access to a 401(k) retirement plan with company match. Other perks include: discounted employee stock purchase program, and free snacks/drinks onsite.

Eligibility for benefits may vary based on employment status, please check with your recruiter for a comprehensive list of the benefits available for this role. Benefit programs are subject to change at the company’s discretion.

Base Pay Range (MD Only)

$107,000 — $133,800 USD

WHAT TO EXPECT

We’re on a mission to unlock the potential of space to improve life on Earth, but that’s not an easy task. It takes hard work, determination, relentless innovation, teamwork, grit, and an unwavering commitment to achieving what others often deem impossible. Our people out-think, out-work and out-pace. We pride ourselves on having each other’s backs, checking our egos at the door, and rolling up our sleeves on all tasks big and small. We thrive under pressure, work to tight deadlines, and our focus is always on how we can deliver, rather than dwelling on the challenges that stand in the way.

FOR CANDIDATES SEEKING TO WORK IN US OFFICES ONLY:

To conform to U.S. Government space technology export regulations, including the International Traffic in Arms Regulations (ITAR), Rocket Lab Employees must be a U.S. citizen, lawful U.S. permanent resident (i.e., current Green Card holder), or lawfully admitted into the U.S. as a refugee or granted asylum, or be eligible to obtain the required authorizations from the U.S. Department of State and/or the U.S. Department of Commerce, as applicable. Learn more about ITAR here .

Rocket Lab provides equal employment opportunities to all employees and applicants for employment and prohibits discrimination and harassment of any type without regard to race, color, religion, age, sex, national origin, disability status, genetics, protected veteran status, sexual orientation, gender identity or expression, or any other characteristic protected by federal, state or local laws. This policy applies to all terms and conditions of employment at Rocket Lab, including recruiting, hiring, placement, promotion, termination, layoff, recall, transfer, leaves of absence, compensation and training.

Applicants requiring a reasonable accommodation for the application/interview process for a job in the United States should contact Giulia Johnson at [e-mail]. This dedicated resource is intended solely to assist job seekers with disabilities whose disability prevents them from being able to apply/interview. Only messages left for this purpose will be considered. A response to your request may take up to two business days.

FOR CANDIDATES SEEKING TO WORK IN NEW ZEALAND OFFICES ONLY:

For security reasons background checks will be undertaken prior to any employment offers being made to an applicant. These checks will include nationality checks as it is a requirement of this position that you be eligible to access equipment and data regulated by the United States' International Traffic in Arms Regulations.

Under these Regulations, you may be ineligible for this role if you do not hold citizenship of Australia, Japan, New Zealand, Switzerland, the European Union or a country that is part of NATO, or if you hold ineligible dual citizenship or nationality. For more information on these Regulations, click hereITAR Regulations.