Senior Manufacturing Engineer

CyberCoders; Kewanee (IL); On-site; USD 85,000 - 120,000; Full time

Benefits offered by this job

Full Benefits Included

Job summary

CyberCoders is seeking a Senior Manufacturing Engineer to lead process engineering, continuous improvement, and production scaling for complex manufacturing operations, focusing on Lean, Six Sigma, and DFM.

Responsibilities include leading DFM reviews with product design, updating BOMs and routings, coordinating PPV and PTR, and mentoring teams on new processes and control plans. This role requires 4+ years in high-mix/high-volume metal fabrication environments.

Qualifications

• 4+ years of manufacturing engineering experience in a high-mix/high-volume environment.
• Practical experience with Lean manufacturing, Kaizen, and Six Sigma methodologies; Green/Black Belt certification preferred.

Responsibilities

• Lead design for manufacturability (DFM) reviews and collaborate with product design to optimize parts and assemblies for production.
• Review 2D and 3D technical data to design manufacturing processes in fabrication, welding, and assembly.
• Develop and execute engineering changes on Manufacturing BOMs and routings to optimize processes.
• Coordinate PPV and PTR when engineering changes impact production.
• Design and qualify tooling, fixtures, and assembly stations; support installation on the floor.
• Lead PFMEA on critical parts to prioritize workload.
• Mentor junior engineers and train production teams on new processes and best practices.
• Partner with quality, supply chain, maintenance and production to ensure robust control plans.

Skills

Lean manufacturing

Kaizen

Six Sigma

Mentoring

Education

Bachelor's degree in Mechanical/Manufacturing/Industrial Engineering

Master's degree preferred

Tools

PFMEA

Job description

Senior Manufacturing Engineer

Location: Kewanee, IL

Salary: $85K - $120K (Depending on Experience)

Position Overview

We are seeking a Senior Manufacturing Engineer to lead process engineering, continuous improvement, and production scaling efforts for complex manufacturing operations. The role will drive manufacturing efficiency, product quality, and cost reduction by applying Lean, Six Sigma, DFM and fabrication best practices across cross-functional teams.

Key Responsibilities

• Lead design for manufacturability (DFM) reviews and collaborate with product design to optimize parts and assemblies for production.
• Review 2D and 3D technical data from Product Engineering to design manufacturing
  processes in fabrication, welding and assembly that deliver a product that meets the
  design.
• Develop and execute engineering changes on Manufacturing BOM's and routings to
  institutionalize process optimization efforts
• Coordinate, observe, and report on Production Process Validation (PPV) and
  Production Trial Runs (PTR) when engineering changes impact production.
• Design and qualify tooling, fixtures, and assembly stations; support installation and start-up on the factory floor.
• Review and develop Process Failure Mode Effect Analysis (PFMEA) on critical parts to
  stratify and prioritize workload.
• Lead continuous improvement initiatives, mentor junior engineers and train production teams on new processes and best practices.
• Partner with quality, supply chain, maintenance and production to ensure robust control plans, first article inspections and supplier process capability.

Qualifications

• Bachelors degree in Mechanical, Manufacturing, Industrial Engineering or related field; Masters preferred.
• 4+ years of manufacturing engineering experience in a high-mix/high-volume environment, preferably with metal fabrication or welded assemblies.
• Practical experience with Lean manufacturing, Kaizen, and Six Sigma methodologies; Green/Black Belt certification preferred.

Candidates who answer the skills and questions will be the first applicants reviewed!

Benefits

Full Benefits Included