Senior Industrial Engineer - Operations Improvement

Placements24; United States; Hybrid; USD 54,000 - 78,000; Full time

Benefits offered by this job

Medical aid and retirement benefits

Career growth & training opportunities

Hybrid work arrangement

Job summary

Placements24 is seeking a Senior Industrial Engineer to optimize manufacturing processes at our Welkom site. The role emphasizes lean initiatives, data-driven problem solving, and cost reductions through continuous improvement.

You will lead cross-functional teams, develop SOPs, and mentor junior engineers while ensuring health, safety, and environmental compliance in a hybrid work environment. This is a pivotal role for shaping operational strategy in a dynamic industrial hub, with

Qualifications

• Bachelor's degree in Industrial Engineering or related field required.
• 6-8 years progressive experience in industrial engineering focusing on process optimization.
• Strong knowledge of lean tools (Value Stream Mapping, 5S, Kaizen) and Six Sigma methodologies.
• Proficiency with data analysis tools (Minitab, Excel, Power BI) and simulation software.

Responsibilities

• Lead the analysis and redesign of manufacturing processes to improve efficiency, throughput, and quality.
• Develop and implement lean manufacturing principles, Six Sigma, and continuous improvement programs.
• Utilize data analytics, SPC, and simulation tools to identify performance gaps and opportunities.
• Design and optimize plant layouts, workflows, and material handling systems.
• Manage projects related to process improvement, equipment upgrades, and new technology implementation.
• Develop and maintain SOPs and process documentation.
• Collaborate with production, engineering, and quality teams to troubleshoot issues and implement solutions.
• Conduct capacity planning and forecasting to ensure optimal resource utilization.
• Mentor junior engineers and promote a culture of learning and improvement.
• Ensure compliance with health, safety, and environmental regulations.

Skills

Lean manufacturing

Six Sigma

Data analysis

Cross-functional collaboration

Problem-solving

Education

Bachelor's degree in Industrial Engineering

Tools

Minitab

Excel

Power BI

Simulation software

Job description

About the Role

Our client is seeking a seasoned Senior Industrial Engineer with a passion for operations improvement to join their team in Welkom, Free State . This pivotal role involves optimizing manufacturing processes, enhancing efficiency, and driving cost reductions. You will be instrumental in implementing lean manufacturing initiatives, analyzing production data, and developing innovative solutions to complex operational challenges. The ideal candidate will possess a strong analytical mindset, excellent problem-solving skills, and a proven track record of successfully managing process improvement projects. This position offers a significant opportunity to influence operational strategies within a key industrial hub. The hybrid work model ensures a blend of focused work at the site and strategic remote planning, promoting a balanced and productive work environment. You will work closely with cross-functional teams to ensure seamless integration of improvements and achieve strategic organizational goals.

Key Responsibilities

• Lead the analysis and redesign of manufacturing processes to improve efficiency, throughput, and quality.
• Develop and implement lean manufacturing principles, Six Sigma methodologies, and continuous improvement programs.
• Utilize data analytics, statistical process control (SPC), and simulation tools to identify performance gaps and opportunities.
• Design and optimize plant layouts, workflows, and material handling systems.
• Manage projects related to process improvement, equipment upgrades, and new technology implementation.
• Develop and maintain standard operating procedures (SOPs) and process documentation.
• Collaborate with production, engineering, and quality assurance teams to troubleshoot issues and implement solutions.
• Conduct capacity planning and forecasting to ensure optimal resource utilization.
• Mentor junior engineers and contribute to a culture of continuous learning and improvement.
• Ensure compliance with health, safety, and environmental regulations.

Requirements

• Bachelor's degree in Industrial Engineering or a related engineering discipline.
• A minimum of 6-8 years of progressive experience in industrial engineering, with a focus on process optimization and operations improvement.
• Extensive knowledge of lean manufacturing tools (e.g., Value Stream Mapping, 5S, Kaizen) and Six Sigma methodologies.
• Proficiency in data analysis software (e.g., Minitab, Excel, Power BI) and simulation software.
• Strong project management skills with experience leading cross-functional teams.
• Excellent analytical, problem-solving, and decision-making capabilities.
• Outstanding communication, interpersonal, and presentation skills.
• Proven ability to drive change and influence stakeholders at all levels.
• Experience in capacity planning and OEE analysis is highly desirable.
• Adaptability to a hybrid work environment.

Benefits

• A leading annual salary of R .
• Comprehensive medical aid and retirement benefits.
• Opportunities for advanced training, professional certifications, and career growth.
• Generous annual leave and paid holidays.
• A dynamic work environment that values innovation and efficiency.
• Hybrid work arrangement offering flexibility.
• Exposure to diverse industrial challenges and solutions.