Senior Hydraulics Engineer - High-Pressure Defense Systems

Sun Test Systems Inc.; Huntsville (AL); On-site; USD 90,000 - 150,000; Full time

Job summary

Sun Test Systems Inc. in Huntsville, AL, is seeking a Sr Hydraulics Engineer to design, test, and optimize hydraulic components for high-performance ground-support equipment. You will lead analyses, develop 2D/3D models, and collaborate with cross-functional teams to deliver robust products.

The role requires a Bachelor’s in mechanical/ Fluid Power, 7+ years of hydraulic design experience, proficiency with Creo and Windchill, and the ability to travel for customer support. U.S.

Qualifications

• Bachelor’s degree in mechanical engineering, Fluid Power Engineering, or a related field is required.
• Will consider non-degreed candidates if relevant work experience acceptable to meet job qualifications.
• 7+ years of relevant engineering experience with hydraulic or fluid power systems, with a focus on design, development, or manufacturing of high-pressure hydraulic systems.
• U.S. citizen and ability to obtain CAC Card; Secret clearance a plus.

Responsibilities

• Design, analyze, and develop hydraulic system components to meet performance and reliability requirements.
• Select and size hydraulic pumps, motors, valves, manifolds, filters, accumulators, actuators, fittings, hoses, tubing, and related components.
• Perform hydraulic system calculations including pressure, flow, power, velocity, heat generation, pressure drop, and component sizing. Develop hydraulic manifolds, layouts, schematics, and routing diagrams to meet specifications.
• Adhere to company revision and configuration management process.
• Conduct hydraulic system validation designs and optimize performance.
• Collaborate with manufacturing and quality teams to support production and ensure design for manufacturability.
• Ensure compliance with applicable standards
• Follow company quality and safety standards
• Lead or contribute to research and development initiatives, including prototyping, testing, and troubleshooting new concepts.
• Develop and maintain technical documentation, including specifications, reports, and drawings.
• Ensure compliance with industry standards, regulatory requirements, and company policies.
• Support new product introduction and continuous improvement initiatives.
• Participate in cross-functional teams to address technical challenges and support business objectives.
• Proved technical leadership and mentoring to junior and mid-level engineers and technicians

Skills

Hydraulic design

Prototyping

Troubleshooting

Team collaboration

Documentation

Communication

Travel to customer sites

Education

Bachelor's degree in mechanical engineering

Tools

Creo

Creo-Piping

Windchill

Job description

Sun Test Systems Inc. in Huntsville, AL, is seeking a Sr Hydraulics Engineer to design, test, and optimize hydraulic components for high-performance ground-support equipment. You will lead analyses, develop 2D/3D models, and collaborate with cross-functional teams to deliver robust products.

The role requires a Bachelor’s in mechanical/ Fluid Power, 7+ years of hydraulic design experience, proficiency with Creo and Windchill, and the ability to travel for customer support. U.S.