Senior FPGA Design Engineer

Rexnord; Radford (VA); On-site; USD 90,000 - 150,000; Full time

Job summary

An established industry player is seeking a Senior FPGA Design Engineer to spearhead the design of cutting-edge FPGA solutions for motion control applications. In this dynamic role, you will collaborate with a talented team to tackle complex challenges in real-time systems, leveraging your expertise in Verilog and VHDL. Your contributions will drive innovation in servo drives and position feedback sensors, ensuring high-performance designs that meet stringent timing requirements. If you're passionate about teamwork and eager to push the boundaries of technology, this opportunity is perfect for you, offering a hands-on environment where your skills will shine.

Qualifications

• 8+ years of FPGA design experience with strong Verilog/VHDL skills.
• Proficiency in simulation, synthesis, and debugging FPGA designs.

Responsibilities

• Design and develop FPGA solutions for motion control products.
• Lead FPGA design strategy, ensuring real-time performance.

Skills

Problem-Solving Skills

Teamwork

Verilog

VHDL

Signal Processing

Timing Precision

Analytical Skills

Communication

Education

Bachelor's degree in Electrical Engineering

Bachelor's degree in Computer Engineering

Tools

Vivado

Quartus

ModelSim

Logic Analyzers

Oscilloscopes

Job description

We are seeking a talented Senior FPGA Design Engineer to lead the design and development of FPGA-based solutions for our motion control products, such as servo drives and position feedback sensors. In this role, you’ll tackle the challenge of building high-performance, real-time systems that integrate current loop motor control, signal processing, communication protocols, and CPU interfaces. You’ll guide FPGA development within a cross-functional team, shaping the technical direction of innovative industrial automation products.

Based at our global headquarters in beautiful Radford, VA, this position offers a hands-on, team-oriented environment ideal for someone who thrives on solving tough problems and learning through collaboration. You’ll work alongside RTL, embedded software, and electronics engineers who blend practical engineering with agile practices to create high-quality products. Your contributions will include developing, debugging, and integrating FPGA features—everything from defining requirements and writing code to building self-checking testbenches, running synthesis and timing analysis, and aiding system integration.

We’re looking for someone with strong problem-solving skills and a real passion for teamwork. If you’re excited to own complex designs, mentor others, and explore the limits of motion control technology, this role is a great fit.

Essential Duties and Responsibilities

Primary Responsibilities:

• Architect, specify, design, develop, and test FPGA solutions using Verilog or VHDL on Xilinx FPGA and SoC platforms.

• Implement communication protocols for communication with serial and networked devices.

• Develop and optimize interfaces to power electronics (e.g., ADCs, DACs, PWM) and CPUs (e.g., AXI, SPI) for smooth system integration.

• Lead FPGA design strategy, managing resource allocation, timing closure, and verification to achieve sub-microsecond timing capture and control loop response for real-time performance demands.

Other Responsibilities:

• Perform lab-based verification, integration, and troubleshooting of FPGA and circuit designs.

• Build and maintain regression tests to ensure design reliability.

• Design and apply digital signal processing (DSP) modules to analyze digital and analog sensor data, implement control loops, and build filters.

• Work closely with power electronics, digital electronics, and firmware teams to align system-level functionality.

Responsibilities will scale with experience. Additional tasks may be assigned as needed.

Critical Competencies

Key Competencies

• RTL and FPGA Expertise: Mastery of Verilog and/or VHDL, with strong skills in simulation, synthesis, and debugging (e.g., Vivado, Quartus, ModelSim).

• Electronics Interfacing: Solid grasp of FPGA integration with electronics (e.g., ADCs, DACs, PWM) and CPUs (e.g., AXI, SPI).

• Ethernet and Serial Protocols: Implementing support for a variety of protocols.

• Timing Precision: Expertise in static timing analysis and resource optimization for sub-microsecond performance.

• Signal Processing: Ability to design and optimize DSP algorithms for real-time systems.

• Problem-Solving and Verification: Sharp analytical skills, with proficiency in testbench development and on-chip debugging (e.g., ILA, SignalTap).

• Teamwork and Communication: Enthusiasm for collaboration, paired with clear reporting and presentation abilities.

• Self-Driven Focus: Proactive, detail-oriented approach to delivering reliable results.

Preferred Competencies

• Motion Control Experience: Familiarity with current loop control (e.g., PI/PID) and motor drive algorithms in FPGAs.

• Hardware Insight: Understanding of schematics, component datasheets, and basic lab tools (e.g., logic analyzers, oscilloscopes).

Education and Experience Requirements

• Bachelor’s degree in Electrical Engineering, Computer Engineering, or a related field required.

• 8+ years of FPGA design experience required.

• Proficiency in Verilog (preferred) or VHDL.

• Experience with high-utilization, multi-clock-domain FPGA designs, ideally with nanosecond timing constraints.

• Familiarity with DSP functions in FPGAs (e.g., control loops, filters).

• Experience with FPGA simulation tools (ModelSim preferred).

• Background with Xilinx FPGAs and SoCs is a plus.

Additional Skills of Interest

• Knowledge of C#, C++, CAN bus, I2C, SPI, digital filters, digital phase-locked loops, motor control, PWM, or encoder feedback protocols.

• Familiarity with industrial Ethernet protocols (e.g., EtherCAT, PROFINET, Ethernet/IP).

• Experience with algorithm simulation and modeling tools (e.g., MATLAB, VisSim).