Senior Engineer, Process Sustaining Engineering

Analog Devices; Chelmsford (MA); On-site; USD 110,000 - 170,000; Full time

Job summary

Analog Devices Federal LLC invites applications for a Senior Process Engineer to support manufacturing of complex hybrid microelectronics for commercial, space, and military programs. The role emphasizes improving delivery, quality, yield, and cost metrics through cross-functional collaboration with engineering, operations, quality, and supply chain teams.

The candidate will own unit processes (wirebonding, die attach, hermetic sealing) and help scale automated manufacturing, standardize MES,

Qualifications

• BS/MS in Electrical/Mechanical/Chemical Engineering, Physics, Material Science, or related technical discipline.
• 5 years' experience in electronics manufacturing including processes such as wirebonding, die attach, hermetic sealing, lead forming, and surface mount technologies.
• Understanding of MIL-STD-883, MIL-PRF-38534, and other associated standards preferred.
• Prior experience in a highly controlled medical or defense manufacturing area preferred.
• Knowledge of automated processing equipment preferred.
• Good hand-eye coordination for work under a microscope.

Responsibilities

• Focusing on improving processes and product quality, yield, cost, and performance in the manufacturing assembly area for microelectronic components & modules.
• Unit process ownership of processes including wirebonding, die attach, manual assembly, hermetic sealing, and environmental screening.
• Developing and optimizing automated manufacturing processes to support scaling to high volume production.
• Standardizing manufacturing processes and procedures in computer-aided manufacturing system (MES).
• Troubleshooting Process and Equipment manufacturing issues and implementing robust corrective actions.
• Disposition of production materials on hold and taking action to troubleshoot process and equipment issues for predicable operations.
• Working with development engineering to implement new processes and support new product integration.
• Collaborate with design staff to develop new processes and ensure compatibility with current processing methods.
• Drive continuous improvement projects to minimize processing issues and improve productivity.
• Qualify new tools for production, including documentation, training, and certification of operators/technicians.
• Programming of computer-controlled equipment and vision recognition systems.
• Respond to internal and external customer requests or events as they occur.

Job description

About Analog Devices Analog Devices, Inc. (NASDAQ: ADI) is a global semiconductor leader that bridges the physical and digital worlds to enable breakthroughs at the Intelligent Edge. ADI combines analog, digital, AI, and software technologies into solutions that combat climate change, reliably connect humans and the world, and help drive advancements in automation and robotics, mobility, healthcare, energy and data centers. With revenue of more than $11 billion in FY25, ADI ensures today's innovators stay Ahead of What's Possible. Learn more at www.analog.com and on LinkedIn and X. Analog Devices Federal LLC(ADFED), a wholly owned subsidiary of Analog Devices, Inc., is searching for a Senior Process Engineer to support the manufacture of complex hybrid microelectronics for commercial, space, and military applications. ADFED is in the process of expanding its manufacturing footprint and scaling production across multiple programs. Due to this growth, the individual selected for this position will be in a unique position to add value on day 1 while working alongside a team of engineers and Technicians. The selected candidate will be empowered to plan, perform, and report on projects targeted at improving delivery, quality, yield and cost metrics of production programs. The nature of projects will require collaboration across the organization including different engineering organizations, operations, quality, supply chain, and management to ensure goals are met.

Responsibilities

• Focusing on improving processes and product quality, yield, cost, and performance in the manufacturing assembly area for microelectronic components & modules.
• Unit process ownership of processes including wirebonding, die attach, manual assembly, hermetic sealing, and environmental screening.
• Developing and optimizing automated manufacturing processes to support scaling to high volume production.
• Standardizing manufacturing processes and procedures in computer-aided manufacturing system (MES).
• Troubleshooting Process and Equipment manufacturing issues and implementing robust corrective actions.
• Disposition of production materials on hold and taking action to troubleshoot process and equipment issues for predicable operations.
• Working with development engineering to implement new processes and support new product integration.
• Collaborate with design staff to develop new processes and ensure compatibility with current processing methods.
• Drive continuous improvement projects to minimize processing issues and improve productivity.
• Qualify new tools for production, including documentation, training, and certification of operators/technicians.
• Programming of computer-controlled equipment and vision recognition systems.
• Respond to internal and external customer requests or events as they occur.

Qualifications

• BS/MS in Electrical/Mechanical/Chemical Engineering, Physics, Material Science, or related technical discipline.
• 5 years' experience in electronics manufacturing including technologies such as manual and automated semiconductor module assembly, wirebonding, die attach, hermetic sealing, lead forming, and surface mount technologies.
• Understanding of MIL-STD-883, MIL-PRF-38534, and other associated standards preferred.
• Prior experience working in a highly controlled medical or defense manufacturing area preferred.
• Knowledge of automated processing equipment preferred.
• Good hand-eye coordination for work under a microscope is necessary.
• Working knowledge of Microsoft Office (Excel, PowerPoint, Word), Minitab statistical software, and AutoCAD or related modeling software.
• U.S. Citizenship is required.
• Active security clearance or a willingness to apply for a security clearance is required.
• For positions requiring access to technical data, Analog Devices, Inc. may have to obtain export licensing approval from the U.S. Department of Commerce - Bureau of Industry and Security and/or the U.S. Department of State - Directorate of Defense Trade Controls. As such, applicants for this position – except US Citizens, US Permanent Residents, and protected individuals as defined by 8 U.S.C. 1324b(a)(3) – may have to go through an export licensing review process.

Analog Devices is an equal opportunity employer. We foster a culture where everyone has an opportunity to succeed regardless of their race, color, religion, age, ancestry, national origin, social or ethnic origin, sex, sexual orientation, gender, gender identity, gender expression, marital status, pregnancy, parental status, disability, medical condition, genetic information, military or veteran status, union membership, and political affiliation, or any other legally protected group. EEO is the Law: